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Combining Metal and Polymer for Better 3D Printed Tools

Applications prone to wear call for more durable tooling than 3D printed polymer alone, but full metal is not always necessary.

Evonik Develops Develops Carbon Black 3D-Printable Powders for PA12 Polymer Applications

Formnext 2024: PA12-based Infinam 6013 P and Infinam 6014 P are specially designed for laser powder bed fusion techniques like selective laser sintering, and offer high flowability and homogenous sintering.

Forerunner 3D Supports Automation with 3D Printed EOAT

The custom 3D printing company uses 3D printing in combination with other technologies to deliver end of arm tooling for part handling.

Endeavor 3D Earns International Traffic in Arms Registration

Endeavor 3D strengthens its technology capabilities and operational systems to better support the U.S. defense industrial base as well as energy and supply chain manufacturing services.

How Avid Product Development Creates Efficiencies in High-Mix, Low-Volume Additive Manufacturing

Contract manufacturer Avid Product Development (a Lubrizol company) has developed strategies to streamline part production through 3D printing so its engineering team can focus on development, design, assembly and other services.

New Equipment, Additive Manufacturing for Casting Replacement and AM's Next Phase at IMTS 2024: AM Radio #54

Additive manufacturing’s presence at IMTS – The International Manufacturing Technology Show revealed trends in technology as well as how 3D printing is being applied today and where it will be tomorrow. Peter Zelinski and I share observations from the show on this episode of AM Radio.

Dyndrite’s 3D Print Preparation Software Now Supports HP MJF Printers

New GPU-powered software to bring Dyndrite performance and advanced capabilities to HP MultiJet Fusion polymer and metal Jet 3D printers. Dyndrite is accepting beta users via its Early Adopter Program.

CoreTechnologie Optimizes AI-Supported 3D Nesting Software for Higher Efficiency

The new version of the universal 3D printing software 4D_Additive 1.6 features an AI-supported nesting technology, which enables an average 30% increase in efficiency when operating SLS and MJF printers compared to the previous version and other common nesting tools.

Video: 3D Printed Tooling Eases Cobot Integration

At NPE 2024, Universal Robots and EMI Corporation highlighted how 3D printed end effectors, fixtures and more enable adoption of collaborative robots.

Savage Automation Delivers 3D Printed Commercial Manufacturing Aids

The company's approach to designing end-of-arm tooling and other devices has evolved over the years to support longevity and repairs.

Endeavor 3D Integrates Materialise Software With HP Technology to Boost Industrial Production

Endeavor 3D is using the CO-AM software platform to power its fleet of HP 3D printers to streamline workflow, reduce manual touch points and increase efficiency through automation, thereby maximizing production output and additive manufacturing capacity.

Collaboration Brings Together HP’s 3D Printing Technology and DyeMansion’s Postprocessing Workflows

Partnership means HP will market DyeMansion’s postprocessing workflows as a preferred solution for customers to achieve large-scale production of final parts.

HP’s 3D HR PA 12 S Polymer Material Creates Smooth Finishes for Cost-Efficient Parts Production

The material can be used to create smooth surface finishes, which enables an optimized production process that streamlines postprocessing steps, thereby saving time and further reducing costs for producing complex smooth parts.

Hawk Ridge Systems and DyeMansion Forge Partnership to Integrate Software and Hardware in Additive Manufacturing Workflow

Collaboration creates a one-stop-shop for all the tools and software needed to create precision products that look, feel and function properly. Now, Hawk Ridge Systems’ integrated solution portfolio will include a complete print-to-product workflow with DyeMansion’s Powershot C, Powershot S, DM60 and Powerfuse S postprocessing solutions.

Vixiv Developing AI Alternative to Generative Design

Newly opened Ohio facility is where geometric cells are made and tested to inform the machine learning system that will “know,” without computation, what 3D printed form satisfies a given set of needs.

HP, Materialise Integrate Technologies to Optimize AM Manufacturing Workflow

Working in combination with the Materialise CO-AM Software Platform, manufacturers can now link HP’s Multi Jet Fusion and Metal Jet technology to their existing production systems to optimize the additive manufacturing workflow from order entry to delivery.

HP, GKN Additive Partner to Qualify Diverse Range of Materials for Additive Manufacturing

The collaboration focus is to combine HP’s Metal Jet S100 technology with unique material offerings to take tooling to the next level while addressing unique customer challenges.

HP and Elnik Team Up to Expand HP’s Sintering Expertise

HP asked Elnik Systems to develop a furnace configuration dedicated to processing metal additive manufactured parts, which are the cornerstone of its metal jet system development.

What We Found at Formnext 2023

New metal processes, new possibilities for existing processes, the next step for copper and more. Here is a summary drawing on all our reporting from November’s event.

AM I Navigator Initiative Helps Users Scale, Integrate Additive Manufacturing Into Traditional Production Workflows

The AM I Navigator initiative offers additive manufacturing users individual guidance with a comprehensive approach to navigate the complexity of the evolving landscape in industrial 3D printing.

HP Partners With INDO-MIM to Expand Metal Additive Manufacturing

Formnext: INDO-MIM has initially invested in three HP Metal Jet S100 printers as part of this collaboration and is in the process of becoming a certified partner of HP’s Digital Manufacturing Network (DMN) of leading manufacturers serving international markets across the globe.

HP Works With Brooks Running to 3D Print Performance Footwear

HP has collaborated with Brooks Running to create the Brooks Exhilarate-BL which features 3DNA, a 3D-printed midsole technology that delivers a propulsive, bouncy ride.

Additive Manufacturing's Evolving Role at Fathom Now Emphasizing Bridge Production

Bridge production is currently the biggest opportunity for additive manufacturing, says Fathom Manufacturing co-founder Rich Stump. How this service provider leverages AM while finding balance with other production capabilities.

A Tour of The Stratasys Direct Manufacturing Facility

The company's Belton manufacturing site in Texas is growing to support its various 3D printing applications for mass production in industries such as automotive and aerospace.

Omni-Pac, HP Join Forces to Transform Molded Fiber Production, Reduce CO2 Emissions

The companies say this pioneering collaboration will drive digital transformation and sustainability in the packaging industry.

How Acquisition and Investment Activity Affects AM Users and Adopters: AM Radio #40

Stephanie Hendrixson and Peter Zelinski discuss how the corporate and financial developments in additive manufacturing play out for current and prospective users of AM technology, and where this activity is likely to lead.

What Is the Role of Sintering in Binder Jetting? (Video)

And how strong are green parts prior to sintering? Filmed at HP, here is a look at sintering, including the shrinkage from green to sintered binder jet parts.

Additive Wins on Cost, Plus Process Monitoring and More from RAPID + TCT 2023: AM Radio #38

Additive manufacturing is finding success as a cost-effective manufacturing method. New options for process monitoring are now available. DED is getting more precise. 3D printed chairs! What we learned and observed at RAPID + TCT 2023.

HP Expands Automation Solutions for Advancing 3D Printing Path to Production

HP’s Jet Fusion automation solutions are designed to simplify workflows and reduce costs for high-volume 3D production. The company has also expanded its materials, HP Digital Production Suite and HP Digital Production Services for polymer and metal customers.

Endeavor 3D Joins Select List of HP Digital Manufacturing Partners

Already a member of the HP Digital Manufacturing Network, Endeavor 3D advances the relationship and joins a limited list of international contract manufacturers offering the full suite of HP Jet Fusion printing capabilities.

6 Considerations When Launching an Additive Startup

Recent additive manufacturing (AM) startup owner, JP Kinerk, shares his experience by offering helpful advice for others just starting out in the additive realm.

How AM Enables Cobot Automation for Thyssenkrupp Bilstein (Includes Video)

The shock absorber maker has responded to its staffing shortages through extensive use of collaborative robots. In-house 3D printing makes this possible by providing the related hardware needed to complete the cobot-automated cells.

Concept Sneaker Boasts One-Piece 3D Printed TPU Construction

The Reebok x Botter Concept Sneaker Engineered by HP premiered at Paris Fashion Week, hinting at manufacturing possibilities for the future of footwear.

What Does Additive Manufacturing Readiness Look Like?

The promise of distributed manufacturing is alluring, but to get there AM first needs to master scale production. GKN Additive’s Michigan facility illustrates what the journey might look like.

10 Important Developments in Additive Manufacturing Seen at Formnext 2022 (Includes Video)

The leading trade show dedicated to the advance of industrial 3D printing returned to the scale and energy not seen since before the pandemic. More ceramics, fewer supports structures and finding opportunities in wavelengths — these are just some of the AM advances notable at the show this year.

Lubrizol’s TPU Solution for HP Multi Jet Fusion 3D Printing Technology

Formnext 2022: The company says the material is a soft, flexible polymer with excellent processing and unpacking properties for HP’s industrial-grade Jet Fusion 5200 printers which employ powder bed fusion technology.

HP Printing Solutions for Accelerating Production Applications

Formnext 2022: HP’s commercial Jet Fusion 5400 Series and Metal Jet S100 solutions accelerate additive manufacturing production applications.

Rekkie AR Ski Goggles Made Possible With 3D Printing: The Cool Parts Show #53

When the electronics enclosure key to these AR goggles proved difficult to mold, 3D printing allowed the inventors to keep the complexity — while also making improvements for assembly and user experience.

How Aggressive EV Timelines Point to AM

Electric vehicle sales are expected to grow significantly in the next decade. Additive manufacturing can help automakers fill their production needs.

Additive Manufacturing Production at Scale Reveals the Technology's Next Challenges: AM Radio #28

Seemingly small issues in 3D printing are becoming larger problems that need solutions as manufacturers advance into ongoing production and higher quantities with AM. Stephanie Hendrixson and Peter Zelinski discuss 6 of these challenges on AM Radio.

Drones Take Flight with Metal and Polymer 3D Printed Parts: The Cool Parts Show Bonus

Drones produced by Cobra Aero now incorporate many 3D printed parts made through laser powder bed fusion and Multi Jet Fusion processes.

Recapping the Additive Manufacturing Conference 2022: AM Interacts With Conventional Processes: AM Radio #26B

On the AM Radio podcast, impressions of this year’s Additive Manufacturing Conference at IMTS. A notable element this year was attention to AM’s impact on processes such as casting and machining

Additive Manufacturing at IMTS 2022: In the AM Pavilion, and Beyond: AM Radio #26A

Applications and technology for additive manufacturing — not just 3D printing — were widespread across the International Manufacturing Technology Show. Listen to our live discussion recorded during the event for observations on AM at IMTS.

Understanding HP's Metal Jet: Beyond Part Geometry, Now It's About Modularity, Automation and Scale

Since introducing its metal binder jetting platform at IMTS in 2018, HP has made significant strides to commercialize the technology as a serial production solution. We got an early preview of the just-announced Metal Jet S100.

To Grow Additive Manufacturing Adoption, HP Is Aiming for the C-Suite

3D printing has been largely the purview of service bureaus and technical specialists but HP sees a future where it is increasingly the concern of OEM executives — and the company is taking steps to reach them.

Video: 3D Printing Paired with Plastics Joining

Conventional 3D printing wisdom is to combine as many components as possible into one 3D printed piece. Plastics joining technology expert Extol illustrates the benefits that come from printing in many pieces instead.

New Electric Dirt Bike Is Designed for Molding, but Produced Through 3D Printing (Includes Video)

Cobra Moto’s new all-electric youth motocross bike could not wait for mold tooling. Parts have been designed so they can be molded eventually, but to get the bike to market, the production method now is additive manufacturing.

Unusual Forms of 3D Printing, and How to Categorize This Technology: AM Radio #21A

In this episode of AM Radio, Stephanie Hendrixson and Peter Zelinski quiz each other on six 3D printing processes — some common, some novel. Test your own knowledge and stick around for a discussion about how to categorize (or maybe re-categorize) AM technologies.

HP, Legor Collaborate on Specialty Precious Metals for Jewelry Markets

The initial collaboration will focus on enabling the production of functional stainless steel accessories for the jewelry and fashion markets, while also implementing an R&D program to parameterize and characterize bronze and silver powders, and eventually gold powders.

3D Printed End of Arm Tooling Aids Automation

Frustrations with traditional end of arm tooling led Richard Savage to start 3D printing custom versions for injection molding applications, eventually founding a company to fill this niche.

Plastics Assembly Expert Joins Development and Production via 3D Printing

Manufacturing technology supplier Extol has always served customers who are producing polymer parts. Now, it is making some of those parts in-house through 3D printing, providing new options ranging from functional prototyping into bridge production and beyond.

3 Types of 3D Printed Tooling for Injection Molding: AM Radio #16A

3D printed tooling for injection molding, including mold inserts, components and end of arm tooling, were on display at the Plastics Technology Expo.

Peugeot Creates Stylish Accessories

Designers found additive manufacturing provides the look, feel and function they wanted to accessorize the new Peugeot 308.

Finding the Serial Production Wins for Polymer Additive Manufacturing

Aerosport Additive is aiming to grow its serial production work by seeking out the niches where AM materials, costs and capabilities align — challenging the notion that “production” of plastic parts always means molding.

HP Inc. Acquires Choose Packaging

Choose’s technology provides an alternative to plastic bottles and can hold a variety of liquid products.

Can Additive Manufacturing Materials Challenges Be Solved with Design?

TPU manufacturer Lubrizol says yes: Production-ready materials are here, and 3D printing-enabled design has only begun to realize their capabilities.

Polymer 3D Printing for Production, in a Pandemic and Beyond

Production 3D printing soared in 2020, brought about by supply chain shortcomings and needs related to the pandemic. More than a year later the scene is different, but The Technology House sees promise ahead.

Customizable, Recyclable Shoes with 3D Printed Platform: The Cool Parts Show #37

A 3D printed TPU platform is the key to both comfort and sustainability for these custom heels manufactured on demand.

A Conversation on Formnext: Trends in 2021, and Formnext USA: AM Radio #8

The Frankfurt, Germany, trade show resumed in-person in 2021 and laid the groundwork for future events in North America. AM Radio hosts Stephanie Hendrixson and Peter Zelinski discuss both in this episode, which includes a guest appearance by Gardner Business Media president Rick Kline.

10 Trends from Formnext 2021

The largest trade show for additive manufacturing technology returned with an in-person format this November. Editors Peter Zelinski and Stephanie Hendrixson share sights and trends from the event.

HP, AM Solutions Jointly Develop 3D Automatic Unpacking Station

Joint development is said to offer significant productivity increase, greatly improved cost efficiency and higher powder reclaim rate for certain geometries.

Custom Heels Are a Step Up for Circular Fashion, Sustainable Manufacturing

Custom shoe company Hilos demonstrates how, with additive manufacturing, relative outsiders can not only launch a product, but implement a new production mindset into an established industry. The company is bringing comfort and customization to fashion footwear with sustainable, on-demand production based on 3D printing.

Fluid Dynamics Software Optimizes Duct Airflow, Saves Energy

Siemens’ Star CCM+ fluid dynamics software enabled Siemens and HP to optimize the air flow within a 3D printed air duct for cooling HP’s Multi Jet Fusion printers.

LEO Lane Partnership with HP to Advance Trust in Digital Manufacturing

The arrangement integrates LEO Lane’s Limited Edition Object (LEO) solution with HP’s 3D printing technology, enabling IP owners to decide how and where their parts are produced and building trust in a new, digital workflow.

3D Printed Headgear that Can Take a Hit: The Cool Parts Show #31

A custom helmet made via Multi Jet Fusion has allowed Sarah Piersanti to get back to practicing jiu-jitsu without fear of damaging her cochlear implant.

Cadillac Blackwing Models Are First GM Cars Using Additive Manufacturing for Full-Scale Production

Three functional components are 3D printed thanks to cost savings and design freedom. Layers lines on the shift knob signify this advance.

3D Printed Air Duct Based on Fluid Dynamics: The Cool Parts Show #26

Air ducts are ubiquitous, but are they all as efficient as they need to be? Computational fluid dynamics informed the redesign of this 3D printed air duct — made to serve a 3D printer.

More Than Meets the Eye to Cobra’s 3D Printed Putter

Cobra Golf drew attention in November 2020 with the launch of a limited-edition putter with metal 3D printed head. What this club says about product development, reshoring manufacturing and the future of consumer goods.

How Test Swabs Became 3D Printing's Production Win: The Cool Parts Show #15

Nasopharyngeal swabs for COVID-19 testing are one of the best production cases for 3D printing we've seen, pandemic or otherwise. Why AM is winning on speed, functionality and collaboration.

8 Cool Parts from Formnext 2019: The Cool Parts Show #6

Editors Peter Zelinski and Stephanie Hendrixson attended Formnext 2019 in Frankfurt, Germany. Here are 8 cool 3D printed parts spotted on the show floor.

3D Printed Plastic Replaces Metal: The Cool Parts Show #3

This small business owner discovered 3D printing as a way to manufacture his invention. Now, AM is enabling a totally new source of revenue. Watch The Cool Parts Show to see how.

A Total Plastic 3D Printing Process Designed for Production

Fast, predictable and precise, HP’s Multi Jet Fusion additive manufacturing process is ideal for production applications. Now there’s a new addition to the family of printers designed for even higher volume environments, taking HP’s portfolio of digital manufacturing solutions to a new level.

Video: Periscope Case Shows 3D Printing for Niche Manufacturing

Manufacturing without mold tooling allows the production quantity to be tailored to the market size.

HP Opens Barcelona 3D Printing and Digital Manufacturing Center of Excellence

HP has opened the doors of its 3D Printing and Digital Manufacturing Center of Excellence in Barcelona, Spain, expected to accelerate transformation of industries with R&D, engineering, co-development and sustainable innovation.

10 Impressions of Rapid + TCT 2019

The largest additive manufacturing exposition in North America is now a mature industry trade show. Here is what the editors of Additive Manufacturing Media saw at this year’s Rapid + TCT.

AM 101: Multi Jet Fusion (MJF)

From functional prototypes to end-use parts, HP’s Multi Jet Fusion (MJF) is capable of efficient production. Learn about MJF, including its materials, postprocessing requirements, benefits and more, in this 101 post.

Niche Manufacturer Discovers How Additive and Amazon Go Together

The economics of 3D printing allow for cost-effective production of niche products, and Amazon Prime offers a way to distribute them. The Periscope Case is one company’s first venture into an all-new model aimed at bringing products to market that would never have been profitable before.

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