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On-site video reporting from AM editors, plus our video series, The Cool Parts Show.
coolparts
The Cool Parts Show Fifth Anniversary Livestream: Watch the Recording
We discuss what the show reveals about the state of AM adoption so far. We share updates about cool parts we have covered. Join us in celebrating 5 years of the show about 3D printing for end-use part production.
WatchCranial Implant 3D Printed From Hydroxyapatite Ceramic: The Cool Parts Show #76
Cranial implants are typically made from titanium or PEEK; in this episode of The Cool Parts Show, we look at how implants made from a bioceramic can improve osseointegration and healing.
WatchPreassembled Turbojet Engine, 3D Printed in One Build: The Cool Parts Show #75
Turbojet engines typically consist of hundreds or thousands of parts, but this engine — 2023 winner of The Cool Parts Showcase for Best Proof of Concept — was 3D printed as just two pieces, with the monolithic rotor embedded inside the stationary engine shell.
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Video: Robot Machining Will Complement Robot DED
Robots can do additive manufacturing. Can they do hybrid manufacturing? Precision milling of metal using a robot offers this promise.
WatchVideo: Construction 3D Printing with Robotics, Geopolymer
Alquist 3D is aiming to revolutionize construction and infrastructure with large-format robotic 3D printing using a carbon-neutral material.
WatchRobot Vs. Gantry for Large-Format Additive Manufacturing (Includes Video)
Additive Engineering Solutions, specialist at 3D printing very large parts and tools on gantry machines, now also uses a robot for large-format AM. Here is how the robot compares.
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Video: Scanning for Fast Model Capture and Validation of AM Parts
3D printing offers a fast way to obtain a part. Can developing the printable file and validating the printed part be done rapidly as well? See fast measurement technology for complex 3D forms I found at IMTS.
WatchVideo: For 3D Printed Aircraft Structure, Machining Aids Fatigue Strength
Machining is a valuable complement to directed energy deposition, says Big Metal Additive. Topology-optimized aircraft parts illustrate the improvement in part performance from machining as the part is being built.
WatchVideo: Ergonomics and Economics of Really Big Laser Powder Bed Fusion
The DMP Factory 500 solution currently operating at CIMP-3D offers a look at the equipment and steps necessary to 3D print metal parts at large scale.
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Featured
3D Printed Capo for Banjo Made With Binder Jetting not MIM: The Cool Parts Show #74
New market, no mold tooling needed: Additive manufacturing via binder jetting enables a maker of guitar capos to expand to serve banjo players as well.
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How 3D Printing Aids Sustainability for Semiconductor Equipment: The Cool Parts Show Bonus
Hittech worked with its customer to replace fully machined semiconductor trays with trays made via DED by Norsk Titanium. The result is dramatic savings in tool consumption and material waste.
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3D Printed Seal for Geothermal Power: The Cool Parts Show #73
Plugging a hole is a complex challenge when it’s a well for geothermal power. Additive manufacturing produces a shape-changing stainless steel seal for high-temperature applications deep underground.
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3D Printed Titanium Replaces Aluminum for Unmanned Aircraft Wing Splice: The Cool Parts Show #72
Rapid Plasma Deposition produces the near-net-shape preform for a newly designed wing splice for remotely piloted aircraft from General Atomics. The Cool Parts Show visits Norsk Titanium, where this part is made.
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3D Printed PEEK Spine Implants in Production: The Cool Parts Show Bonus
Curiteva is using Fused Strand Deposition to produce two different lines of FDA-cleared spine implants. We visited the company’s Huntsville, Alabama, facility to learn more.
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When Removing Material Makes AM Parts Stronger
Fatigue strength is a vital consideration in the performance of 3D printed airframe structures. Big Metal Additive was able to produce longer lasting parts by machining the walls thinner as the parts were being made. Our video filmed at BMA explains.
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Heat Exchangers 3D Printed from Haynes Alloy: The Cool Parts Show Bonus
Heat exchangers used in concentrated solar power must withstand elevated temperatures and pressures, and 3D printing enables the use of materials appropriate to this application.
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How a Machine Supplier Sold the Semiconductor Maker on Sustainability
Intricate titanium carrier trays used in high-speed semiconductor production used to be machined from solid metal. Machine builder Hittech saw a more sustainable way, with less material waste, in DED. Get the story in this video we filmed at Norsk Titanium, where the trays are made today.
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3D Printed Spacer Grids for Nuclear Power: The Cool Parts Show #79
Westinghouse Electric Company is exploring laser powder bed fusion as a means of manufacturing spacer grids, critical parts of the fuel rod assemblies used in pressurized water reactors.
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Can an AM Factory Make 600 Artillery Rounds Per Day?
Yes, and Big Metal Additive sees how! In this video filmed at BMA's facility, I talk about the robot DED process able to make projectile housings productively.
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The Cool Parts Show Fifth Anniversary Livestream: Watch the Recording
We discuss what the show reveals about the state of AM adoption so far. We share updates about cool parts we have covered. Join us in celebrating 5 years of the show about 3D printing for end-use part production.
Watch