Sustainability

Consortium Building Metal 3D Printer With Large-Scale Build Volume, Enhanced Productivity

With dimensions up to 1.5 × 1.5 × 2 m, the printer is designed to offer a 12 times larger build volume and a 300% productivity boost compared to current AddUp machines.

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WASP Develops Sustainable Solutions for Additive Manufacturing

Formnext 2024: Italy-based Wasp has developed technological solutions for additive manufacturing (AM) which are centered on sustainability, precision and creative freedom. This includes printing 100% recycled plastic directly from shreds, dynamically controlling pellet coloring and testing advanced geopolymer materials for reduced CO2 emissions.

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Powder2Powder Atomization System Upcycles Powder Waste and Enables Custom Powder Production for Additive Manufacturing

Formnext 2024: The patented technology offers a complete solution for both recycling and custom alloy powder production.

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Xenia Creates Lightweight, High-Performing, Sustainable 3DF Filament Materials for Fused Filament Fabrication 3D Printing

Formnext 2024: The filaments’ properties include exceptional strength, lightweight design, chemical resistance and sustainability.

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Rösler Smart Solutions Service Digitizes, Enhances Mass Finishing and Shot Blasting Processes

RSS integrates digital technologies into existing manufacturing processes, making them more transparent, efficient and responsive, offering manufacturers tangible economic and operational benefits.

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Partners Developing In Situ Optical Monitoring System to Enhance 3D Printing Process for Brass

The partners are working to optimize the 3D printing process for brass by detecting real-time defects during the selective laser melting process to enhance the quality and repeatability of produced components.

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3D Printing With Recycled Powders: Reducing Waste and Material Costs

Can you print high-quality parts using recycled thermoplastic powder? JawsTec saves 2 tons of waste per year by investing in SLS printers that reuse scrap to make new parts.

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Enabling Sustainable Production Through Measuring Energy Data

Airbus subsidiary CTC’s mobile technology measures machine energy use on new machines and helps optimize for sustainability and efficiency. Valuable for AM applications targeting sustainability.

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6K Additive Selected for Powder and Process Optimization Research Project

The project is designed to prove the sustainability and environmental benefits of additive manufacturing for next-generation production of aerospace and defense products with 6K Additive working alongside RTX Technology Research Center and the University of Arizona.

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Alquist 3D Looks Toward a Carbon-Sequestering Future with 3D Printed Infrastructure

The Colorado startup aims to reduce the carbon footprint of new buildings, homes and city infrastructure with robotic 3D printing and a specialized geopolymer material.

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Video: Construction 3D Printing with Robotics, Geopolymer

Alquist 3D is aiming to revolutionize construction and infrastructure with large-format robotic 3D printing using a carbon-neutral material.

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BLT Supports Successful Flight and Recovery Test of Longyun Liquid Oxygen-Methane Engine

This 10-km-level test represents China's largest scale vertical takeoff and landing (VTOL) flight trial for reusable rockets to date.

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How 3D Printing Aids Sustainability for Semiconductor Equipment: The Cool Parts Show Bonus

Hittech worked with its customer to replace fully machined semiconductor trays with trays made via DED by Norsk Titanium. The result is dramatic savings in tool consumption and material waste.

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3D Printed Seal for Geothermal Power: The Cool Parts Show #73

Plugging a hole is a complex challenge when it’s a well for geothermal power. Additive manufacturing produces a shape-changing stainless steel seal for high-temperature applications deep underground.

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Video: A Mechanical Method for Metal Powder Production

Metal Powder Works has developed a method for producing powders from solid barstock, no melting required. This video covers how the process works and benefits of mechanical production of powders.

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Italian Furniture Maker Uses WASP Technology to Create 3D Printed Pendant Lamps

The versatility of 3D printed ceramic enabled the designers to shape a weave reminiscent of the beehive concept, enhanced by the light source.

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Researchers Use Additive Manufacturing to Make Aircraft Propulsion Systems More Eco-Friendly

Project researchers aim to utilize hydrogen fuel cells and additive manufacturing as a pathway to achieve low-emission aviation by 2050. The goal is to recuperate the waste heat of a fuel cell-electric propulsion system, paving the way for a clearer, more sustainable future in aviation.  

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MolyWorks Officially Rebrands as Continuum Powders and Appoints New CEO

As part of its rebranding, MolyWorks Materials Corp. has changed its name to Continuum Powders Corp. to become a single, unified brand that more accurately represents the future and differentiators of this sustainable metal powders company which focuses on innovation.

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America Makes’ Summer Research Project Call Worth $2.1 Million

The RFP includes 6 topic areas of focus with research project proposals due by August 16, at 5 p.m. (ET).

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Machine Tool Drawbar Made With Additive Manufacturing Saves DMG MORI 90% Lead Time and 67% CO2 Emission

A new production process for the multimetal drawbar replaces an outsourced plating step with directed energy deposition, performing this DED along with roughing, finishing and grinding on a single machine.

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BMW Expands Use of Additive Manufacturing to Foster Production Innovations

The BMW Group is manufacturing many work aids and tools for its own production system using various 3D printing processes, with items such as tailor-made orthoses for employees, teaching and production aids, and large, weight-optimized robot grippers, which are used for such things as carbon fiber-reinforced polymer roofs and entire floor assemblies.

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Birmingham Researchers Develop Recyclable Photopolymer Resin Made From Biosourced Materials

A University of Birmingham-led team has produced a photopolymer resin that can be printed at high resolution, broken down to its constituent parts, recycled and reprinted.

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Velo3D Chooses Continuum Powders for First Sustainable Metal Powder Offering

OptiPowder 718, based on Ni 718 alloy, is the first-ever 100% recycled, sustainable metal powder option made available in Velo3D Sapphire printers.

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Video: AM for Harder, Longer-Lasting Brake Discs

Additive manufacturing is being applied to limit automotive brake dust. For a major automaker, Etxetar and Talens are developing a production-speed directed energy deposition system to give brake discs a precise layer of wear-resistant carbide.

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