Metal

3D Printed Inconel Sleeve Protects Critical Valves from Thermal Shock

Valve manufacturer Velan has developed a double-walled sleeve using lattices as thermal insulation to protect critical severe service valves from thermal shock and stress.

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

AML3D Opens US Tech Center with Advanced AM

AML3D Limited announces its U.S. technology center in Stow, Ohio (‘Stow’) is now fully operational.

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Curtiss-Wright, Sintavia Deliver First Submarine Component Utilizing AM

Curtiss-Wright’s EMS Division has delivered the first submarine component with an additively manufactured impeller that will be installed in a U.S. Navy vessel.

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Two 12-Laser AM Machines at Collins Aerospace: Here Is How They Are Being Used

With this additive manufacturing capacity, one room of the Collins Iowa facility performs the work previously requiring a supply chain. Production yield will nearly double, and lead times will be more than 80% shorter.

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Endeavor 3D, CADmore Collaborate to Strengthen AM Foothold in Southeast US

Endeavor 3D and CADmore will work together to push forward new advancements in the additive design and manufacturing industry.

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Video Tour: Collins Aerospace AM Production Site in West Des Moines

The 12-laser powder bed fusion machines are at the heart of the company’s new production capacity for aircraft engine parts in both aluminum and nickel-based alloy.

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Siemens Expands U.S. Additive Manufacturing Research, Development Initiatives

The company plans to leverage its motion control, automation hardware, digitalization software and technology capabilities at its Charlotte Advanced Technology Collaboration Hub (CATCH) to serve as an ecosystem platform for machine builders, machine users and additive design engineers.

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Tier 1 Automotive Supplier Achieves ROI on Metal 3D Printer Within 6 Months

Mahle acquired a laser powder bed fusion machine from Xact Metal to alleviate interruptions to its internal machine shop and reliance on suppliers for manufacturing aids. 

Peggy Malnati
MMT, Contributing Writer, MoldMaking Technology

Consortium Building Metal 3D Printer With Large-Scale Build Volume, Enhanced Productivity

With dimensions up to 1.5 × 1.5 × 2 m, the printer is designed to offer a 12 times larger build volume and a 300% productivity boost compared to current AddUp machines.

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Beehive Industries Awarded $12.4M Defense Contract for 30 3D Printed Jet Engines

The aim of Beehive’s project is to demonstrate the value of its additive manufacturing methods to produce engines faster and more affordably without compromising performance.

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Valve Manufacturer Outlines Path to Qualification for Additive Manufactured Pressure Equipment

In this case study, Samson shares how manufacturers can design and produce pressure equipment using additive manufacturing that is compliant with the European Pressure Equipment Directive (PED).

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Assonic Develops Automated System for Processing Reactive Metal Powders Without Gas Loss

Formnext 2024: The Assonic SPC 500 system features a closed circuit for conveying both powder and gas to eliminate gas loss while processing reactive metal powders in additive manufacturing.

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1000 Kelvin Enhances AI-Automated Build Prep Workflow Software for Metal 3D Printing

Formnext 2024: 1000 Kelvin has expanded its flagship AMAIZE AI co-pilot software to include a more comprehensive suite of advanced automation tools for metal laser powder bed fusion workflows.

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Print Genius 150 Double Wavelength’s Infrared and Green Lasers Can Operate Alternately on Same Work Area

Formnext 2024: Prima Additive will also display the Ianus Robotic Cell, which is a multiprocess robotic cell with a flexible system that supports various laser processes and integrates seamlessly with production lines through Siemens software.

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The Top 10 Additive Manufacturing Stories of 2024

Defense, space exploration, thermal management — these are some of the topics that captured the Additive Manufacturing audience’s interest in 2024. But there’s also an overarching theme: Don't wait for additive manufacturing to be perfect. Instead, leverage the applications perfect for AM.

Jodee McElfresh
Digital Associate Editor, Additive Manufacturing and CompositesWorld

Powder2Powder Atomization System Upcycles Powder Waste and Enables Custom Powder Production for Additive Manufacturing

Formnext 2024: The patented technology offers a complete solution for both recycling and custom alloy powder production.

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Addimetal’s K2-2 Metal Binder Jet System Features Compact Design, Large Printhead

Formnext 2024: The machine features an open system enabling the use of non-proprietary binders to offer users greater material flexibility.

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Corona AFX-2000 Beam-Shaping Laser Boosts Productivity for LPBF Additive Manufacturing

Formnext 2024: The laser’s increased power results in higher productivity and lower cost per part, while maintaining the stability needed to produce high-quality parts.

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Caracol Develops Vipra AM Robotic Metal DED 3D Printing Platform for Manufacturing Large-Scale Metal Parts

Formnext 2024: The integrated DED metal platform for large-scale components combines hardware and software with advanced robotic monitoring and automation.

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Replique Enhances 3D Printing Material Hub, Expands Production Network With Traditional Technologies

Formnext 2024: Replique has also collaborated with several health care providers to develop 3D printed innovations such as a fully 3D printed containment valve and new rollator with a 3D printed frame.

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3D Printed Metal Vibenite 350 Testing Indicates Biocompatibility for Implant Use

The material is both wear and corrosive resistant, and could be well suited as an implant material where wear resistance is essential, such as human joints.

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Renishaw, Canada Makes Join Forces to Advance AM in Canada

Renishaw and Canada Makes will focus on applying AM technology to a broader range of sectors while scaling up production, helping advance the transition from prototyping to mass manufacture.

Jann Bond
Managing Editor, Gardner Business Media

US Navy Successfully Utilizes Additec’s Liquid Metal Jetting Technology While Afloat

The U.S. Navy successfully used a Liquid Metal Jetting (LMJ) 3D printer aboard one of its vessels, enabling them to print high-strength aluminum alloy parts on-demand while in port. This innovation can change how critical parts are manufactured in remote or challenging environments to potentially reshape naval operations.

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Collaborators Developing Green Part Processing Solution for Cold Metal Fusion Technology

Formnext 2024: The AutoSmooth project was launched last year to develop a fully automated process chain for unpacking, depowdering and surface treatment of cold metal fusion parts.

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3D Printing Enables a Larger "Sweet Spot" Relative to This Golf Club's Size: The Cool Parts Show #77

Cobra Puma Golf's Limit3D iron uses 3D printed stainless lattices to remove weight from the interior so that it can be reintroduced with tungsten inserts that lower the center of gravity. The combination offers a smaller, sleeker club head with the forgiveness of a larger one. 

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Solukon’s SFM-AT1500-S Depowdering System Handles Heavy-Duty Requirements and Dimensions

Formnext 2024: The Solukon SFM-AT1500-S metal powder removal system can accommodate parts that weight more than 2 tons.

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Custom Molder Applies Polymer, Metal 3D Printing for Productivity Gains

Custom injection molder Westec Plastics Corp. uses 3D printed end-of-arm tooling for automation as well as inserts printed in metal.

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Video: Hybrid Manufacturing Without Melting: Hermle’s Metal Powder Application (MPA) Process

The Metal Powder Application (MPA) process uses cold spray to apply metal to an existing workpiece. Because the material deforms rather than melts, MPA opens new possibilities for functional grading and other multimaterial applications. 

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