Metal

Heat Exchangers 3D Printed from Haynes Alloy: The Cool Parts Show Bonus

Heat exchangers used in concentrated solar power must withstand elevated temperatures and pressures, and 3D printing enables the use of materials appropriate to this application. 

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

SPEE3D’S Cold Spray Technology Prints Metal Parts in Sub-zero Environments

The company’s XSPEE3D printer was tested as part of the U.S. Department of Defense (DOD) Point of Need Manufacturing Challenge 

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For Production AM, Is Metal a Better Candidate Than Polymer?

Taking stock of the many AM successes we have covered on The Cool Parts Show, and what the breakdown by material type reveals.

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The Top 10 Additive Manufacturing Stories of 2024

Defense, space exploration, thermal management — these are some of the topics that captured the Additive Manufacturing audience’s interest in 2024. But there’s also an overarching theme: Don't wait for additive manufacturing to be perfect. Instead, leverage the applications perfect for AM.

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3D Printed Inconel Sleeve Protects Critical Valves from Thermal Shock

Valve manufacturer Velan has developed a double-walled sleeve using lattices as thermal insulation to protect critical severe service valves from thermal shock and stress.

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AML3D Opens US Tech Center with Advanced AM

AML3D Limited announces its U.S. technology center in Stow, Ohio (‘Stow’) is now fully operational.

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Tier 1 Automotive Supplier Achieves ROI on Metal 3D Printer Within 6 Months

Mahle acquired a laser powder bed fusion machine from Xact Metal to alleviate interruptions to its internal machine shop and reliance on suppliers for manufacturing aids. 

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AM Industry Milestone: EOS Installs 5,000th Industrial 3D Printer

EOS, a supplier of AM solutions for industrial 3D printing, announces the installation of its 5,000th industrial 3D printer.

Jann Bond
Managing Editor, Gardner Business Media

Curtiss-Wright, Sintavia Deliver First Submarine Component Utilizing AM

Curtiss-Wright’s EMS Division has delivered the first submarine component with an additively manufactured impeller that will be installed in a U.S. Navy vessel.

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Renishaw, Canada Makes Join Forces to Advance AM in Canada

Renishaw and Canada Makes will focus on applying AM technology to a broader range of sectors while scaling up production, helping advance the transition from prototyping to mass manufacture.

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Two 12-Laser AM Machines at Collins Aerospace: Here Is How They Are Being Used

With this additive manufacturing capacity, one room of the Collins Iowa facility performs the work previously requiring a supply chain. Production yield will nearly double, and lead times will be more than 80% shorter.

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Endeavor 3D, CADmore Collaborate to Strengthen AM Foothold in Southeast US

Endeavor 3D and CADmore will work together to push forward new advancements in the additive design and manufacturing industry.

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Video Tour: Collins Aerospace AM Production Site in West Des Moines

The 12-laser powder bed fusion machines are at the heart of the company’s new production capacity for aircraft engine parts in both aluminum and nickel-based alloy.

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Siemens Expands U.S. Additive Manufacturing Research, Development Initiatives

The company plans to leverage its motion control, automation hardware, digitalization software and technology capabilities at its Charlotte Advanced Technology Collaboration Hub (CATCH) to serve as an ecosystem platform for machine builders, machine users and additive design engineers.

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Renishaw RenAM 500D Provides AM Users with Flexibility, Productivity, Cost Efficiency

The RenAM 500D is the newest addition to Renishaw’s lineup of laser powder bed fusion (LPBF) systems.

Jann Bond
Managing Editor, Gardner Business Media

Consortium Building Metal 3D Printer With Large-Scale Build Volume, Enhanced Productivity

With dimensions up to 1.5 × 1.5 × 2 m, the printer is designed to offer a 12 times larger build volume and a 300% productivity boost compared to current AddUp machines.

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Beehive Industries Awarded $12.4M Defense Contract for 30 3D Printed Jet Engines

The aim of Beehive’s project is to demonstrate the value of its additive manufacturing methods to produce engines faster and more affordably without compromising performance.

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Valve Manufacturer Outlines Path to Qualification for Additive Manufactured Pressure Equipment

In this case study, Samson shares how manufacturers can design and produce pressure equipment using additive manufacturing that is compliant with the European Pressure Equipment Directive (PED).

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Assonic Develops Automated System for Processing Reactive Metal Powders Without Gas Loss

Formnext 2024: The Assonic SPC 500 system features a closed circuit for conveying both powder and gas to eliminate gas loss while processing reactive metal powders in additive manufacturing.

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1000 Kelvin Enhances AI-Automated Build Prep Workflow Software for Metal 3D Printing

Formnext 2024: 1000 Kelvin has expanded its flagship AMAIZE AI co-pilot software to include a more comprehensive suite of advanced automation tools for metal laser powder bed fusion workflows.

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Print Genius 150 Double Wavelength’s Infrared and Green Lasers Can Operate Alternately on Same Work Area

Formnext 2024: Prima Additive will also display the Ianus Robotic Cell, which is a multiprocess robotic cell with a flexible system that supports various laser processes and integrates seamlessly with production lines through Siemens software.

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3D Printed Spacer Grids for Nuclear Power: The Cool Parts Show #79

Westinghouse Electric Company is exploring laser powder bed fusion as a means of manufacturing spacer grids, critical parts of the fuel rod assemblies used in pressurized water reactors. 

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

Powder2Powder Atomization System Upcycles Powder Waste and Enables Custom Powder Production for Additive Manufacturing

Formnext 2024: The patented technology offers a complete solution for both recycling and custom alloy powder production.

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Addimetal’s K2-2 Metal Binder Jet System Features Compact Design, Large Printhead

Formnext 2024: The machine features an open system enabling the use of non-proprietary binders to offer users greater material flexibility.

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Corona AFX-2000 Beam-Shaping Laser Boosts Productivity for LPBF Additive Manufacturing

Formnext 2024: The laser’s increased power results in higher productivity and lower cost per part, while maintaining the stability needed to produce high-quality parts.

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Caracol Develops Vipra AM Robotic Metal DED 3D Printing Platform for Manufacturing Large-Scale Metal Parts

Formnext 2024: The integrated DED metal platform for large-scale components combines hardware and software with advanced robotic monitoring and automation.

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Replique Enhances 3D Printing Material Hub, Expands Production Network With Traditional Technologies

Formnext 2024: Replique has also collaborated with several health care providers to develop 3D printed innovations such as a fully 3D printed containment valve and new rollator with a 3D printed frame.

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3D Printed Metal Vibenite 350 Testing Indicates Biocompatibility for Implant Use

The material is both wear and corrosive resistant, and could be well suited as an implant material where wear resistance is essential, such as human joints.

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