3D Printing Materials
In machining, a part’s form may change in the process, but its material properties end as they started. In additive, the 3D printing process determines the part's shape as well as its material properties. Variables like processing temperatures, nozzle diameter or laser spot size, gas flow, and more can affect layer adhesion, porosity and density of the final material. The main classes of materials used in 3D printing today are polymers, metals, composites, ceramics and sand
ESSENTIAL READING
VIEW ALLUnderstanding PEKK and PEEK for 3D Printing: The Cool Parts Show Bonus
Both materials offer properties desirable for medical implants, among other applications. In this bonus episode, hear more from Oxford Performance Materials and Curiteva about how these companies are applying PEKK and PEEK, respectively.
WatchThe AM Ecosystem, User Journeys and More from Formnext Forum Austin: AM Radio #43
Sessions and conversations at the first U.S. Formnext event highlighted the complete additive manufacturing ecosystem, sustainability, the importance of customer education, AM user journeys and much more.
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Read MoreCranial Implant 3D Printed From Hydroxyapatite Ceramic: The Cool Parts Show #76
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Watch3D Printed Spine Implants Made From PEEK Now in Production
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Read MoreFeatured Media
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WatchFAQ: Materials
Can metal be 3D printed?
Yes. On the metals side, the most commonly 3D printed materials include aluminum, titanium, stainless steel, Inconel and cobalt chrome. Copper has historically been difficult to 3D print with laser-based systems, but innovations such as blue-light lasers make this possible; reflective metals like this may be easier to print using other methods such as binder jetting. An alloy suitable for one metal 3D printing method may not be appropriate for all such methods.
Can sand be 3D printed?
Yes, sand can be 3D printed through binder jetting to selectively adhere the grains together.
What is a thermoplastic?
A thermoplastic is a plastic polymer that can be heated to pliability, shaped either in a mold or through extrusion printing and then cooled back to a solid form. The makeup of a thermoplastic is such that the process of heating, shaping and cooling can be repeated without damage to the material.
What is a metal matrix composite (MMC)?
A metal matrix composite blends a metal alloy with another material such as ceramic.
The composite combines the light weight of aluminum with the strength, hardness and heat resistance of ceramic, making this material a promising choice not only for engines but also for applications in which high stiffness is needed for vibration control, or a low coefficient of thermal expansion is needed because of an extreme temperature range (the case with satellite parts). Yet the material’s very combination of heat resistance and hardness makes it difficult and costly to machine. Additive manufacturing addresses this problem because it is not just near-net-shape (true of a molding), but rather very near to net shape. Source: Metal Matrix Composite Demonstrates Additive Manufacturing’s Promise for New Materials