Mold Tooling

Combining Metal and Polymer for Better 3D Printed Tools

Applications prone to wear call for more durable tooling than 3D printed polymer alone, but full metal is not always necessary. 

Peggy Malnati
MMT, Contributing Writer, MoldMaking Technology

The Connector Conundrum: 3D Printed Mold Tooling’s Role in Innovation

ReelView Fishing faced an electronics obstacle in the development of its new technology for underwater video. Additive manufacturing for moldmaking allowed for the speed necessary to iterate to a solution. How inventors and invention will benefit from new ways of obtaining production-ready tooling.

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Video: Mold Base for Product Development With 3D Printed Molds

Alba Enterprises created a mold base to match the needs and pacing of product iteration using mold tooling made via additive manufacturing

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Xact Metal Works With Uddeholm as It Expands Into Tooling, Molding

Uddeholm’s Corrax for additive manufacturing is a corrosion-resistant, cobalt-free tool and mold steel capable of an A1 surface finish post-polishing.

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Make Every Shot Count: Mold Simulation Maximizes Functional Parts From Printed Tooling

If a printed tool only has a finite number of shots in it, why waste any of them on process development?

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APSX and Nexa3D Integrate Technologies to Advance Freeform Injection Molding

With the combined APSX-PIM and Nexa3D technologies, users can seamlessly transition from 3D printing prototypes to injection-molded production parts, all within a single, integrated ecosystem.

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Tritone Technologies Forges US Strategic Alliance With Adia

Tritone’s technology enables quick and easy switching between a wide variety of metals and ceramics, making it possible to simultaneously manufacture parts of different sizes, shapes and applications.

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SK Industriemodell’s Technology Designed to Accelerate, Improve Development Cycles of Prototypes, Components and Products

Formnext 2024: Technology enables the development of sophisticated components.

Angela Osborne
Managing Editor, Gardner Business Media

Complete Speaker Lineup Announced for the 3D Printing Workshop at NPE2024: The Plastics Show

Presentations will cover 3D printing for mold tooling, material innovation, product development, bridge production and full-scale, high-volume additive manufacturing. 

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In "Hybrid" FIM Process, 3D Printing Complements Injection Molding

In a recent case study, Alpine Advanced Materials partnered with Nexa3D to produce 3D printed tooling for injection molded composites. Utilizing Nexa3D’s XiP desktop 3D printer and its Freeform Injection Molding process, Alpine was able to reduce prototype tooling production time and cost alike for its customers.  

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Atomic Industries Invests in Velo 3D Printer to Produce Tooling and Dies

The Velo3D Sapphire Printer will be calibrated for M300 Tool steel and reside in Atomic Industries’ newly renovated facility, supporting the company’s aerospace, automotive and energy industry customers.

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8 Ways the Plastics Industry Is Using 3D Printing

Plastics processors are finding applications for 3D printing around the plant and across the supply chain. Here are 8 examples.

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AddUp, SSG to Introduce Tool Steel Optimized for Injection Molding Applications in Additive Manufacturing

SSG developed the Printdur HCT material to meet the requirements of injection molding, enabling manufacturers to significantly reduce production cycles using conformal cooling channels.

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AddUp, WBA Investigate Additive Manufacturing for Moldmaking Tooling Study

The additive manufacturing (AM) tooling study focused on six select companies, offering them the opportunity to test the introduction of AM and specifically implement the technical and economic advantages of AM technology for their injection molds.

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Airtech International Inc.

Video: Hybrid Manufacturing Without Melting: Hermle’s Metal Powder Application (MPA) Process

The Metal Powder Application (MPA) process uses cold spray to apply metal to an existing workpiece. Because the material deforms rather than melts, MPA opens new possibilities for functional grading and other multimaterial applications. 

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

Daimler, OMIC Evaluate Wire-Fed DED for Moldmaking

3D printing a core and cavity on machine from Gefertec, followed by machining, allowed for a complete mold tool to be produced in three days.

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Lightning Round — Recent Popular AM Topics: AM Radio #44

Sporting goods, tooling, multiple materials — in this episode of AM Radio, Jodee McElfresh and Peter Zelinski discuss the topics that have been popular on the Additive Manufacturing Media website and social media recently.

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In Casting and Molding, AM Simplifies Conventional Manufacturing

In new ways, additive processes are streamlining and enabling metal casting and plastic injection molding.

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Westec Plastics Partners With Mantle to Speed Tooling Production

Using Mantle's technology, Westec says it can complete up to 70% of the job and have its toolmakers handle the specialized steps only humans can do.

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Catalysis Additive Tooling Licenses 3D Printed Tooling Technology in Europe

The innoMold company will spearhead the tool manufacturing operating under the name “Catalysis Additive Tooling GmbH,” beginning operations in October 2023.

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KraussMaffei’s PowerPrint 3D Printer Offers Large-Scale Printing

Companies can purchase KraussMaffei’s large-scale powerPrint 3D printer for in-house production or utilize the company’s print-on-demand service.

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Airtech and Ascent Aerospace Collaborate to Promote Additive Manufacturing Tooling in Aerospace, Defense

By combining Airtech’s high-performance materials and Ascent’s production capabilities, the companies aim to support the adoption of polymer composite additive tooling to some of the most demanding applications and customers in the world.

Angela Osborne
Managing Editor, Gardner Business Media

Mantle: 3D Printed Molds Address Plastics Industry Lead Time and Skills Shortage

Company now shipping production systems. Steel mold tooling from its TrueShape process can be printed, shaped and sintered in days, and with fewer steps, compared to weeks of lead time for molds made conventionally.

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3D Printing Molds With Metal Paste: The Mantle Process Explained (Video)

Metal paste is the starting point for a process using 3D printing, CNC shaping and sintering to deliver precise H13 or P20 steel tooling for plastics injection molding. Peter Zelinski talks through the steps of the process in this video filmed with Mantle equipment.

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Research Partners 3D Print MIM Tool With Near-Contour Cooling

Compared to a conventional approach in machining, the use of an additive manufacturing process to produce a MIM tool reduces the total production time from around 8 weeks to approximately 5 days.

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Omni-Pac, HP Join Forces to Transform Molded Fiber Production, Reduce CO2 Emissions

The companies say this pioneering collaboration will drive digital transformation and sustainability in the packaging industry.

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Tritone, DSH Technologies Launch Outsource Sintering Furnace-Access Program

Through the Furnace-Access program, Tritone customers will have immediate access to Elnik sintering furnaces and metallurgy expertise with no upfront capital investment or additional staffing required.

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AddUp AISI 420 Steel Enables More Complex, Efficient Injection Tooling Molds

This stainless steel is commonly used to manufacture molds for plastic injection molding, as it has both high mechanical strength and good corrosion resistance.

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