Product Development

When Advocacy Leads to Adoption: How Pella Applies (and Manages) AM Capacity

The window and door maker offers a picture of successful, widespread 3D printing adoption across the different needs of a manufacturing organization. The outreach and education effort worked. Now, here is the next phase.

Peter Zelinski
Editor-in-Chief, Additive Manufacturing

AM Materials Consortium Selects Partners for LPBF Fabrication and Testing

The consortium is developing open LPBF parameter sets to streamline machine, material and process qualification, with the goal of expediting customers’ process development leading to serial production.

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The Connector Conundrum: 3D Printed Mold Tooling’s Role in Innovation

ReelView Fishing faced an electronics obstacle in the development of its new technology for underwater video. Additive manufacturing for moldmaking allowed for the speed necessary to iterate to a solution. How inventors and invention will benefit from new ways of obtaining production-ready tooling.

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Video: Mold Base for Product Development With 3D Printed Molds

Alba Enterprises created a mold base to match the needs and pacing of product iteration using mold tooling made via additive manufacturing

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Ricoh’s All-In 3D Print Offers Comprehensive On-Site 3D Printing Solution

This managed service offering expands Ricoh’s additive manufacturing (AM) capabilities by providing a holistic, single-source way for manufacturers to harness the power of AM, enabling innovation, lowering the cost of product prototyping and bringing ideas to market faster.

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Spee3D Opens US-Based Manufacturing Facility and Applications Center

The U.S. location enables Spee3D to closely collaborate more readily with North American customers, including the U.S. Department of Defense.

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Merit3D Protoduction 4.0 Offers Three Pathways to Help Customers Achieve Mass Production Through Additive Manufacturing

The company’s manufacturing program is designed to customize the ‘product development to production’ process for customers who are at different stages in the mass production process.

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Acquire
Airtech
The World According To
Airtech International Inc.

Video: AM for Product Development at Pella Corporation

Speed to market is a critical advantage 3D printing can enable. For its new product innovations, Pella iterates quickly using prototypes and tooling produced via AM.

Peter Zelinski
Editor-in-Chief, Additive Manufacturing

3D Printed Tennis Racket Serves a Collaborative Win

The collaboration between All Design Lab and Protolabs led to the creation of a 3D printed tennis racket via direct metal laser sintering, called Hìtëkw. This project not only pushed the limits of additive in terms of design capabilities but revealed how important active communication between customer and manufacturer can be for a project’s success.

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Complete Speaker Lineup Announced for the 3D Printing Workshop at NPE2024: The Plastics Show

Presentations will cover 3D printing for mold tooling, material innovation, product development, bridge production and full-scale, high-volume additive manufacturing. 

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Sinter-Based Additive Manufacturing Finds a Place Alongside MIM, Press and Sinter at APG

Powder metallurgy company Alpha Precision Group (APG) is applying a particular class of metal 3D printing technology for both rapid iteration in development and flexibility in production.

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4 Weeks from Design to Molded Part for Medical with Metal 3D Printed Tooling

Mold builder Westminster Tool applied the Trueshape process from Mantle to produce tooling to take a medical device from prototype mold to full-scale production in a matter of weeks. 

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Titanium Golf Club Line Leverages AM to Boost Clubhead Performance

Japanese lifestyle golf brand Designer utilizes Farsoon 3D printing to optimize the design and production of its latest titanium golf club line.

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4 Ways Augmented Reality and 3D Printing Intersect

Augmented reality (AR) is bringing benefits to additive manufacturing, and vice-versa. 

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UPM Additive Solutions
The Cool Parts Show
AM Radio
3D printing machine trainings

Bike Manufacturer Uses Additive Manufacturing to Create Lighter, More Complex, Customized Parts

Titanium bike frame manufacturer Hanglun Technology mixes precision casting with 3D printing to create bikes that offer increased speed and reduced turbulence during long-distance rides, offering a smoother, faster and more efficient cycling experience.

Angela Osborne
Managing Editor, Gardner Business Media

IndyCar's 3D Printed Top Frame Increases Driver Safety

The IndyCar titanium top frame is a safety device standard to all the series' cars. The 3D printed titanium component holds the aeroscreen and protects drivers on the track. 

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Materialise Develops CO-AM System for Holistic Process Quality

Formnext: QPC users can collect and monitor data during the different stages of product development —including research, validation and production — giving additive manufacturers a holistic view of their process and its interrelationships.

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PostPro SFX Desktop Vapor Smoothings Enhances Parts’ Visual, Functional Properties

Formnext 2023: This desktop chemical vapor smoothing machine features a compact benchtop design, making it well suited for R&D and low-volume prototyping projects.

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HP Works With Brooks Running to 3D Print Performance Footwear

HP has collaborated with Brooks Running to create the Brooks Exhilarate-BL which features 3DNA, a 3D-printed midsole technology that delivers a propulsive, bouncy ride.

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Additive Manufacturing's Evolving Role at Fathom Now Emphasizing Bridge Production

Bridge production is currently the biggest opportunity for additive manufacturing, says Fathom Manufacturing co-founder Rich Stump. How this service provider leverages AM while finding balance with other production capabilities.

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Foundry Lab: How Casting in a Day Will Improve the Design of Metal Parts (Includes Video)

The company’s digital casting process uses 3D printing, but the result is a cast part. By providing a casting faster than a foundry, the company says effective prototyping is now possible for cast parts, as well as bridge production.

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North America’s Premier Molding and Moldmaking Event
Airtech International Inc.

How Avid Product Development Creates Efficiencies in High-Mix, Low-Volume Additive Manufacturing

Contract manufacturer Avid Product Development (a Lubrizol company) has developed strategies to streamline part production through 3D printing so its engineering team can focus on development, design, assembly and other services. 

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

Faster Iteration, Flexible Production: How This Inflation System OEM Wins With 3D Printing

Haltec Corp., a manufacturer of tire valves and inflation systems, finds utility in 3D printing for rapid prototyping and production of components for its modular and customizable products.

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MC Machinery’s Wire-Laser Metal 3D Printer for Efficient, Versatile Processing

The printer applications include rapid prototyping, mold and die, one-offs, short runs, mass manufacturing, maintenance, repair, tooling and more.

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PowderCleanse Concept Delivers In Situ Powder Analysis for Metal 3D Printing

A collaborative project developed a prototype solution for measuring particle size distribution on the production floor, as part of the sieving step typical to additive manufacturing processes using metal powders. 

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AM Companies Collaborate With Wilson to Create First Airless Prototype Basketball

General Lattice’s enterprise solutions team worked with Wilson to bring its concept to life by streamlining the design and iteration process through the use of its computational design tools and workflows.

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Protolabs’ Software Provides Instant Manufacturability Analysis for 3D Printing

The automated design feedback helps accelerate product development and avoid unnecessary production costs by making design adjustments early.

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Sigma Additive Solutions Partners With SLM Solutions to Optimize Quality Solutions in AM

Sigma’s PrintRite3D technology and SLM Solutions’ 3D metal printers will enable users to standardize product development. The shared goal is to integrate certified quality assurance software for the use of additive manufacturing machinery. 

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3D Printing for Electric Vehicles