Articles

Metal

Carnegie Mellon University and Argonne National Laboratory Seek to Understand Gas-Driven Micro Defects in Metal AM Parts

Better understanding of "keyhole" formations resulting from boiling metal will lead to better control over laser powder-bed fusion.

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Production

Video: Selective Laser Sintering for Production of Large Parts

SLS offers a production option enabling large, precise plastic parts to be made cost-effectively in quantities generally too low for injection molding.

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Energy & Power

Three Cool Uses for Directed Energy Deposition

Most machining professionals don’t like to admit that they ever make mistakes, but every now and then wouldn’t it be nice to have an “eraser” to go back and repair a gouge or fix a nicked edge? Or maybe you took off a bit too much material on that last machining pass and you’d like to add it back? Well, directed energy deposition (DED) enables you to do that and more.

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Automotive

Video Collection: Additive Manufacturing Workshop for Automotive

If you missed the debut of the Additive Manufacturing Workshop at the North American International Auto Show, you can now watch video of all the presentations, including the Q&A session taking live questions from the audience.

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To Succeed With Additive, See It As More Than Just Another Method of Making Parts

A fundamental challenge of AM relates to mindset: recognizing it as not just a manufacturing method but also a choice with far-reaching impacts.

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Materials

How a Solid-State Process Stood Firm Until Additive’s Moment

Early on, this company saw the promise of friction stir welding for building forms in layers. Few understood at the time. They understand now, in part because this process offers benefits such as blended materials and freedom from stress that other metal AM approaches can’t match.

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Metal

Grinding Improves Surface Finish in 3D Printed Inconel, Study Shows

3D printed metal parts typically feature little stock remaining for finishing. Grinding is potentially an effective solution for meeting final tolerances. An abrasive technology provider investigates grinding as a complement to AM.

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What Your CEO Needs to Know About Additive Manufacturing

Additive manufacturing promises to affect far more than manufacturing alone. When evaluating AM, the perspective needed is the view that sees the impacts all across the enterprise.  

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Video: The Pella Corporation Is Succeeding With 3D-Printed Tooling

An engineering leader with the window and door maker shows examples of the tooling and machine parts now produced for the company's manufacturing processes using 3D printing.

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Metal

Inert Gas in Metal 3D Printing, Materials and Postprocessing

High-end metal additive manufacturing relies on the perfect gas composition to create products that meet the required material properties. But gas such as argon is also key to metal powder production, storage and postprocessing.

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Casting

Video: Additive Manufacturing as an Alternative to Casting

Daan Kersten of Additive Industries discusses the promise of metal AM for production. Cost per piece can be lower than many expect.

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Tooling

3D-Printed Tooling and the Mindset Change at Pella

For the window and door maker, 3D printing for tooling and machine components is “not just another tool, but a whole other toolkit.” However, winning widespread acceptance and understanding was the most important challenge.

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