Articles

Production

Surgical Guides Illustrate Promise of Mass Customization; “Up Front is Where Most Value Created,” Says Materialise’s Vancraen

Interconnected software systems allow for production via additive manufacturing of a product tailored to individual surgeries.

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Metal

Mission Critical: An AM Breakthrough in Commercial Aviation

The GE9X is the first commercial aircraft engine to reach production with significant additive content. The story of GE’s accomplishment and why it matters.

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Mold Tooling

3 Ways a Small Mold Builder Uses 3D Printing

How mold builder Byrne Tool + Design uses 3D printing for simultaneous mold manufacturing, conformal cooling and hybrid designs. 

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Software

AI-Driven "Operating System" Makes Data Count

AI assistance could help additive manufacturing operations link engineering and design data to what is really happening on the factory floor.

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WAAM

What Is the Role for Additive Manufacturing in Aircraft Structural Components?

Spirit AeroSystems recently began installing the Boeing 787’s first titanium structural component to be made through AM. The part is not critical but also not minor. I spoke with manufacturing leaders at Spirit about the meaning of the part and the way forward for additive in aircraft structures.

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Brackets

Video: 3D-Printed Brackets Are Key to Automated Coolant Delivery for Lights-Out Machining

An on-site look at the different elements of the coolant-delivery system developed by a machine shop committed to running unattended.

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Basics

AM 101: Multi Jet Fusion (MJF)

From functional prototypes to end-use parts, HP’s Multi Jet Fusion (MJF) is capable of efficient production. Learn about MJF, including its materials, postprocessing requirements, benefits and more, in this 101 post.

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Basics

Additive Manufacturing Is Changing How We Design

Geometric freedom is just the start. AM will also change how design happens.

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Aerospace

Large-Format Additive Manufacturing: Viable for Autoclave Tooling?

SABIC and the University of Dayton Research Institute explore the potential of using large-format additive manufacturing (LFAM) technology for creating autoclave tooling used in manufacturing aerospace composite parts.

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Postprocessing

Video: In Conventional Manufacturing, 3D Printing Is a Solution for Tooling

Tooling for conventional operations doesn't have to made conventionally. Rather than being made through machining, these welding fixtures are now made via 3D printing.

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Automation

Manufacturing to Meet Tech Community at MT360

I will hold onstage conversations with additive manufacturing and collaborative automation leaders as part of the new technology event to premier May 12-14, 2020 in Santa Clara, California.

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Machining

Leveraging Additive Manufacturing to Improve Joint Replacement Surgery

A German medical device company has turned to metal additive manufacturing to manufacture its acetabular cup cutter for hip and knee replacement surgeries. The cutter’s 3D-printed blades are more reliable and cost-effective, and have improved the surgical experience for both patient and physician.

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