Lightweighting

Automotive

Sand 3D Printing Benefits Lightweighting and EV Production

Brooks Crownhill Limited has used Voxeljet’s sand 3D printers to rapidly prototype automobile part molds, with the increased design flexibility enabling lightweighting while strengthening individual components.

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Ceramic

Lightweight Combustion Chamber for 3D Printed Rocket Engine: The Cool Parts Show #30

An engine for repeated trips to the moon is 3D printed in just three pieces from a metal matrix composite combining aluminum for weight saving with ceramic for high-temperature performance.

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Lightweighting

Safran, SLM Solutions Test Technology for Large Airplane Component

In a joint project, Safran Landing Systems and SLM Solutions tested selective laser melting to produce a component of a nose landing gear for a bizjet, marking a world first for a part of this size.

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Metal

Metal Additive Manufacturing on the Track

Additive manufacturing and topology optimization are helping teams produce stronger, lighter parts that meet the demands of off-road racing vehicles.

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Inventors

Lighter, Better-Performing Brake Rotor From 3D Printing: The Cool Parts Show #27

Additive manufacturing with an aluminum/ceramic composite enables a brake rotor with one-third the weight and five times the heat transfer of a typical rotor. We talk to the inventor on this episode of The Cool Parts Show.

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Materials

Stratasys’ Carbon Fiber Material is Stronger, Stiffer ABS

Strong, lightweight, ABS-based material is specifically formulated for applications such as manufacturing tooling, jigs and fixtures.

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Construction

Porsche Advances Electrification with Generative Design

The sports car manufacturer achieves weight savings and assembly consolidation using additive manufacturing instead of casting for an electric drive housing.

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Aerospace

3D Printed Parts on the Mars Perseverance Rover: The Cool Parts Show #23

The Perseverance parts made through additive manufacturing are extreme examples of lightweighting. We have replicas of the 3D printed parts that were sent to Mars.

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Sustainability

How 3D Printing Enables More Sustainable Designs (Video #2)

The circular economy needs the lightweight, optimized and efficient designs that only 3D printing can provide. More in this video, part of our series on 3D Printing and the Circular Economy. 

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Cool Parts

Generative Design Improves Micromobility FUV: The Cool Parts Show #19

Arcimoto’s lightweight “Fun Utility Vehicle” gets even lighter thanks to parts that could only come from additive manufacturing. On this episode of The Cool Parts Show, some of the craziest automotive parts you have seen.

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