Lightweighting

Construction

Microturbine Relies on 3D Printed Housing to Preheat Fuel

The aluminum housing designed with nTopology and made on a Velo3D laser powder bed fusion system helps realize what its creators say will be the highest-power-density small turbine yet produced.

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Metal

SKF, VBN Collaborate on Additive Manufacturing of Large-Size Bearings

The companies say that lighter weight large-size bearing have the potential to improve performance under demanding conditions and could enable further weight optimization of machinery.

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Design

3D Printed Bobsled Helmet Improves Safety, Lowers Weight

Additive manufacturing enabled researchers to develop custom-fit bobsled helmets with lattice linings that increased impact resistance and lowered weight.

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Aerospace

GKN Aerospace Successfully Tests Lightweight Turbine Rear Structure

The company says an innovative design and manufacturing of shorter, lighter turbine rear structure can contribute to lower carbon emissions.

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Metal

3D Printed Tool for Machining Electric Vehicle Motors: The Cool Parts Show #39

Additive manufacturing achieves a large-diameter cutting tool light enough for fast, precise machining of the motor housing’s stator bore.

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Lightweighting

Desktop Metal Qualifies Titanium for Manufacturing with Studio System 2

Desktop Metal is first company to commercialize titanium for bound metal production of high-strength, lightweight components, opening the door to more accessible additive manufacturing production of high-performance titanium parts.

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Design

AM Center Supports Automotive Supplier's Greener Engine Plan

Automotive supplier Mahle has invested in an additive manufacturing center, saying the technology will support development in thermal management, mechatronics and electronics to produce more environmentally friendly engines.

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Production

FX20 3D Printer Produces High-Temperature, Reinforced Thermoplastics

The company says the Markforged printer enables the robust production of lightweight, advanced composite parts.

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Lightweighting

Oil Collector Upgrade for Legacy Helicopters Is a 3D Printed Pathfinder Part

The lightweight part was delivered faster and made more easily via electron beam melting (EBM) than a conventionally manufactured alternative could be produced, while also illuminating a way forward for upgrading other existing systems.

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MRO/Sustainment

Solving MRO Challenges with Bound Metal Deposition

Three case studies reveal how Desktop Metal’s second-generation Studio System bound metal deposition printer eliminates common safety hazards of metal AM, enhancing the technique’s value for maintenance, repair and operations (MRO) applications.

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