Lightweighting

Lightweighting

Xenia Creates Lightweight, High-Performing, Sustainable 3DF Filament Materials for Fused Filament Fabrication 3D Printing

Formnext 2024: The filaments’ properties include exceptional strength, lightweight design, chemical resistance and sustainability.

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Lightweighting

Bike Manufacturer Uses Additive Manufacturing to Create Lighter, More Complex, Customized Parts

Titanium bike frame manufacturer Hanglun Technology mixes precision casting with 3D printing to create bikes that offer increased speed and reduced turbulence during long-distance rides, offering a smoother, faster and more efficient cycling experience.

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Composites

CRP USA Creates Lighter, More Durable Paralympic Racing Gloves for Improved Performance

Paralympic champion with 20 medals, including eight golds and 24 World Major Marathon wins, looked to 3D printing service provider to create wheelchair racing gloves that can withstand the intense stress of wheelchair racing while providing the necessary precision and comfort.

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Metal

Video: For 3D Printed Aircraft Structure, Machining Aids Fatigue Strength

Machining is a valuable complement to directed energy deposition, says Big Metal Additive. Topology-optimized aircraft parts illustrate the improvement in part performance from machining as the part is being built.

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Lightweighting

Video: Orbit X Pro Football Helmet Uses 3D Printed Lattices

The lightweight helmet from Xenith will be used by NFL and collegiate football players beginning in fall 2024.

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Robots

BMW Expands Use of Additive Manufacturing to Foster Production Innovations

The BMW Group is manufacturing many work aids and tools for its own production system using various 3D printing processes, with items such as tailor-made orthoses for employees, teaching and production aids, and large, weight-optimized robot grippers, which are used for such things as carbon fiber-reinforced polymer roofs and entire floor assemblies.

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Space

Will the Successes of NASA’s RAMFIRE Project Lead to an Operational Aerospike Engine?

NASA’s RAMFIRE project has additively manufactured a 36-inch diameter aerospike nozzle with complex integral coolant channels for a more efficient way to propel rockets to outer space. NASA engineers will use this as a proof of concept to inform future component designs.

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Metal

From Elementum 3D: Will NASA’s RAMFIRE Project Lead to an Operational Aerospike Engine?

This chronicle from Elementum 3D describes the success of NASA’s RAMFIRE project which additively manufactured a 36-inch diameter aerospike nozzle with complex integral coolant channels for a more efficient way to propel rockets to outer space. Engineers plan to use this as a proof of concept for future component designs as NASA reimagines rocket engine technology.

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Polymer

Large-Volume VFGF 3D Printer Produces Modular Helicopter Cockpit Simulator

The Queen 1 VFGF system from Q.BIG 3D produced a complete modular helicopter cockpit simulator in just over a month, all while offering high surface quality, fast build rates and lightweight construction.

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Metal

AM 4 AM’s HiperAL Aluminum Alloy Offers Enhanced Mechanical Properties for Lightweight Applications

The high-performance aluminum alloy has been specifically designed for additive manufacturing and is well suited space, aeronautic and automotive lightweight applications.

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