Aerospace

Design

Drone Engine Replaces 13 Parts With 1: The Cool Parts Show #14

Cobra Aero discovered an opportunity for redesign it might never have found without the COVID-19 interruption providing time for product development via 3D printing. The Cool Parts Show explores how additive manufacturing is advancing during the coronavirus crisis.

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Energy & Power

Optomec's Aluminum 3D Printing Capability Uses Directed Energy Deposition

Aluminum DED processing is said to open the transportation and aerospace industries to AM and repair of complex aluminum alloy parts.

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Brackets

Support Structures Hold Down Productivity, Says Velo3D

A build example involving an aircraft bracket illustrates the production rate increase resulting from more parts per build plus the elimination of support removal. A new system for quality monitoring aids production as well.

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Metal

CNC Machining as a Business Strategy for Additive Manufacturing

As 3rd Dimension Industrial 3D Printing ramps up for production — including a fleet of new 3D printers in a custom-designed building — it's the company's traditional machining capabilities that provide a unique competitive advantage.

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Aerospace Manufacturer Pivots to 3D Print Masks for COVID-19 First Responders

Rapid Application Group is finalizing a 3D printed mask to protect first responders and medical staff who may be exposed to coronavirus. The nylon mask uses a replaceable N-95 or HEPA filter.

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Metal

A $1.5 Million Dive into the Melt Pool

A new, customized digital radiology vault and specialized additive manufacturing system at Auburn University aims to understand and control the complex heat and mass transport phenomena taking place during the laser sintering process.

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Production

Laser Mechanisms FiberWeld DH Designed for Production Applications

RAPID 2020: Laser Mechanisms’ FiberWeld DH is a high power, laser wire direct energy deposition (DED) head for processing macro-scale industrial and aerospace components and tooling.

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Cool Parts

3D Printing Changes a Drone Engine: The Cool Parts Show #9

Cobra Aero made the engine cylinder of an unmanned aerial vehicle (UAV) both more powerful and easier to manufacture. Learn what additive manufacturing is doing for drones in this episode of The Cool Parts Show.

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Metal

The Hidden Complexities of Wire Arc Additive Manufacturing

Lincoln Electric Additive Solutions’ robotic metal 3D printing process is a choreographed dance between welding, robots, automation, heat management and machining. The new venture may have a distinct advantage in the field: its parent company’s 125 year-old legacy.

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Aerospace

Top 10 Stories of 2019

Additive manufacturing’s advance into aerospace, metal 3D printing, enterprises and production top the list of the most-read stories of 2019.

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