Aerospace

Space

Cryogenic Tanks for Space Refueling: The Cool Parts Show All Access

NASA's Paul Gradl describes an important application of AM beyond the spacecraft itself: refueling the spacecraft. Directed energy deposition offers the most practical way to produce aluminum tanks to keep fuel supercool.

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DED

Nikon Lasermeister Metal DED 3D Printer and Scanner Developed for Industrial Applications, Turbine Blade Repair

This technology gives manufacturers the ability to build onto existing parts with high precision and utilize a variety of materials, reducing lead times and minimizing postprocessing requirements.

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Heat Exchangers

Sintavia Plans $25 Million Expansion in Hollywood, Florida

The investments in facilities and equipment will power company’s growth over the coming years, including being able able to meet the demand from the programs it supports for the U.S. Department of Defense.

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Lightweighting

Sidus Space Successfully Launches LizzieSat Hybrid 3D-Printed Satellite

The hybrid 3D-printed satellite was manufactured using Markforged 3D printers for parts that would be incredibly lightweight, durable and custom to the structure to ensure the satellite remains intact during launch and works properly for its full life span in space.

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Aerospace

Eaton Developing Carbon-Reinforced PEKK to Replace Aluminum in Aircraft Air Ducts

3D printable material will meet ESD, flammability and other requirements to allow for flexible manufacturing of ducts, without tooling needed today.

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Defense

JuggerBot 3D Awarded $4 Million by Air Force to Develop Large Format Hybrid Additive System

The project focuses on advancing the ability to print a thermoset composite material that can transform the way an aircraft structure is designed, fabricated and sustained for limited-life aircraft.

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Metal

America Makes Announces Winners of Proliferation of AM Material Datasets Project Call

The award recipients are expected to collaborate with small businesses to bolster applicable knowledge, best practices and data to address the needs of the broader additive manufacturing supply chain.

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Composites

Aircraft Ducts 3D Printed in Composite Instead of Metal: The Cool Parts Show #68

Eaton’s new reinforced PEKK, tailored to aircraft applications, provides a cheaper and faster way to make ducts compared to formed aluminum.

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Defense

At General Atomics, Do Unmanned Aerial Systems Reveal the Future of Aircraft Manufacturing?

The maker of the Predator and SkyGuardian remote aircraft can implement additive manufacturing more rapidly and widely than the makers of other types of planes. The role of 3D printing in current and future UAS components hints at how far AM can go to save cost and time in aircraft production and design.

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Aerospace

7 Lessons From General Atomics on AM for Aircraft Part Production

A manufacturing leader overseeing the way additive manufacturing is transforming unmanned aerial systems (UASs) offers observations about succeeding with 3D printing as an aircraft production process.

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