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Polymer

Additive Wins on Cost, Plus Process Monitoring and More from RAPID + TCT 2023: AM Radio #38

Additive manufacturing is finding success as a cost-effective manufacturing method. New options for process monitoring are now available. DED is getting more precise. 3D printed chairs! What we learned and observed at RAPID + TCT 2023. 

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Six Years After Launch, OSU Has a Leading Facility for Metal AM

At the Ohio State University metal additive manufacturing lab, undergraduate students serve as employees on projects aiming to help companies advance with AM. Here is a look inside the facility now running a dozen metal additive systems.

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Implants

New Zeda Additive Manufacturing Factory in Ohio Will Serve Medical, Military and Aerospace Production

Site providing laser powder bed fusion as well as machining and other postprocessing will open in late 2023, and will employ over 100. Chief technology officer Greg Morris sees economic and personnel advantages of serving different markets from a single AM facility.

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Materials

3D Printed Camera Components Capture "Avatar: The Way of Water" Film

SNL Creative provided an additive manufacturing solution for the stereoscopic camera rigs used by the production team during the creation of the new Avatar film. The custom-designed camera components met the rigorous requirements for filming and offered a modernized alternative for future film usage.

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Supply Chain

United Performance Metals Is the One-Stop Build Plate Shop for Production AM

United Performance Metals (UPM) started producing build plates for metal 3D printing in 2019. Now, the company offers full refurbishment and inventory management for this critical additive supply — with more to come.

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ConocoPhillips Sees Oil and Gas Supply Chain Opportunity With Additive Manufacturing

Production of parts when needed and where needed can respond to the oil and gas sector’s multibillion-dollar challenge of holding parts in inventory. The supply chain benefit will justify additive even before the design freedoms are explored.

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Metal

Infrared Camera Supports Real-Time Process Control for Laser Metal Deposition and Cladding

New Infrared Technologies’ Clamir system provides continuous meltpool monitoring for cladding and directed energy deposition 3D printing.

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Neighborhood 91 Expands, With Metal Powder Works and HAMR Now Open

Ribbon cuttings for the Pittsburgh campus's newest tenants coincided with the announcement that a DOD-funded resilient manufacturing program will also be developed at the site. 

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Metal

Video: What Is Electron Beam Melting (EBM)?

Electron beam melting is the higher-energy metal 3D printing process offering advantages when it comes to productivity and thermal stresses. Here is an introduction to EBM.

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Sustainability in Additive Manufacturing Is a Moving Target: AM Radio #37

Assessing 3D printing as a sustainable manufacturing method is a complex problem. Dr. Tim Simpson and Stephanie Hendrixson discuss current research and future opportunities on AM Radio.

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Production AM Demands Process and Procedures — More Machines Will Come Later

Arch Additive has transitioned to full production of implants made through electron beam melting. The transition has involved practices and personnel, not equipment. As customer products win approval and go to market, here are 5 operational moves the AM implant manufacturer has made.

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Durable, Waterproof 3D Printed Casts: The Cool Parts Show #58

Recovering from an injury with an ActivArmor cast means that patients can exercise, bathe and live life while they heal. We get a firsthand look at the solution in this episode of The Cool Parts Show. 

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