Hybrid manufacturing

Metal

Video: Hybrid Manufacturing Without Melting: Hermle’s Metal Powder Application (MPA) Process

The Metal Powder Application (MPA) process uses cold spray to apply metal to an existing workpiece. Because the material deforms rather than melts, MPA opens new possibilities for functional grading and other multimaterial applications. 

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Phillips Corp. and Laserline Combine Technologies for Hybrid Laser Powder System

The system features diode lasers, which are well suited for precise and energy-efficient material processing.

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Aerospace

JuggerBot 3D Chooses Research Partners for Air Force Large-Format Hybrid Additive Manufacturing Project

Oak Ridge National Laboratory and Mississippi State University’s Advanced Composite Institute have been selected to assist in the research and technical development of production workflows using thermoplastic and thermoset deposition.

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Metal

New Equipment, Additive Manufacturing for Casting Replacement and AM's Next Phase at IMTS 2024: AM Radio #54

Additive manufacturing’s presence at IMTS – The International Manufacturing Technology Show revealed trends in technology as well as how 3D printing is being applied today and where it will be tomorrow. Peter Zelinski and I share observations from the show on this episode of AM Radio. 

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Robots

Video: Robot Machining Will Complement Robot DED

Robots can do additive manufacturing. Can they do hybrid manufacturing? Precision milling of metal using a robot offers this promise.

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DED

Hybrid Additive Manufacturing Improves Debarking Knife Tip Strength and Production Efficiency

Nicholson Manufacturing chose the Mastercam APlus specialized add-on to unlock hybrid manufacturing for making its debarker knife tips, enabling it to add durable layers to the wear surfaces of the tips to make them more resilient while also making the production process more efficient.

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Metal

Meltio, JMT Collaborate on Hybrid CNC Machines Utilizing DED Technology

JMT now serves as an OEM for the Meltio Engine CNC Integration which enables metal 3D printing and machining of complex geometries in a single process step.

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WAAM

Video: For 3D Printed Aircraft Structure, Machining Aids Fatigue Strength

Machining is a valuable complement to directed energy deposition, says Big Metal Additive. Topology-optimized aircraft parts illustrate the improvement in part performance from machining as the part is being built.

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Production

Machine Tool Drawbar Made With Additive Manufacturing Saves DMG MORI 90% Lead Time and 67% CO2 Emission

A new production process for the multimetal drawbar replaces an outsourced plating step with directed energy deposition, performing this DED along with roughing, finishing and grinding on a single machine.

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LFAM

UMaine’s FoF 1.0 Large-Scale 3D Printer Shatters Former Guinness World Record for Additive Manufacturing

The large-scale thermoplastic polymer printer offers new opportunities for eco-friendly and cost-effective manufacturing for numerous industries, including national security, affordable housing, bridge construction, ocean and wind energy technologies, and maritime vessel fabrication.

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