Phillips Corp. and Laserline Combine Technologies for Hybrid Laser Powder System

Phillips Corp. has collaborated with Laserline for the creation of the Phillips Additive Hybrid Laser-Powder System, which combines Laserline’s advanced laser metal powder deposition equipment capabilities with the value and reliability of Haas CNC vertical machining centers.

The Phillips Corp. is known for enhancing its customers’ additive manufacturing (AM) and machining competencies, while Laserline is an innovator for high-powered diode laser systems, which is based in Mülheim-Kärlich, Germany.

The hybrid system enables manufacturers to create parts with complex geometries utilizing 4- and 5-axis configurations. It is well suited for applications such as cladding, feature addition, prototyping, production parts and welding repairs, all while offering manufacturing versatility, precision and efficiency. In addition to a variety of applications in manufacturing, it also has potential in research and educational settings.

This collaboration integrates Laserline’s diode laser systems with Haas CNC platforms, resulting in a hybrid solution that offers capabilities in combining high-volume, high-resolution AM with precision machining. 

“Our partnership with Laserline brings together two innovative forces in the manufacturing industry,” says Brian Kristaponis, general manager of hybrid division at Phillips Corp. “This high-powered laser powder deposition hybrid solution represents a significant advancement, allowing manufacturers to unlock new levels of flexibility and efficiency in their production processes.” 

The companies are enthusiastic about this partnership advancing manufacturing technology.

“Laserline is excited to collaborate with Phillips Corp., a partner that shares our dedication to pushing the boundaries of manufacturing innovation,” says Oleg Raykis, Laserline sales manager. “This collaboration with Phillips Corp. combines our strengths to deliver a transformative hybrid manufacturing solution. It’s a testament to our shared vision of enhancing production capabilities and setting new industry standards.”

Key System Features and Benefits:

• Diode Lasers — The system features diode lasers, which are well suited for precise and energy-efficient material processing. With a range of laser power options, different wavelengths, beam spot sizes and powder nozzle types, the system can be tailored to specific applications. The diode lasers’ homogeneous top-hat intensity distribution ensures uniform energy transfer, producing high-quality, high-resolution as-printed parts with minimal thermal distortion.
• Material Versatility — The system’s dual powder feeder enables the blending of different materials, enabling functionally graded and custom alloying applications. This feature is particularly beneficial for research and development, facilitating the exploration of new material properties and applications. It also enables combining different materials in a component to reduce cost or increase wear life.
• High-Performance Deposition Head — The narrow deposition head design provides access for depositing metal in part cavities and crevices, making it well suited for die and mold repair applications. With laser power options up to 10 kW, the system supports high deposition rates and the processing of materials with extremely high melting points, such as tungsten and carbides.
• Seamless Integration — The Phillips Hybrid team integrates the Laserline diode laser optics and deposition head with either newly purchased or already existing Haas vertical milling machines, including TM, VF and UMC models. This integration enables users to enhance their manufacturing capabilities with a wide range of options and without requiring an overhaul of their existing infrastructure.

The Phillips Additive Hybrid Laser-Powder System broadens Phillips’ existing lineup of additive-subtractive solutions, complementing its Laser-Wire and Wire Arc Hybrid Systems. This system is available for both new installations and retrofits, offering a solution to meet the diverse needs of modern manufacturing.

Phillips Corp. offers end-to-end integration and support. Its team of expert application engineers guides customers through every step of the process, from initial setup to ongoing operation. Additionally, Phillips provides a two-week training package at the customer’s site, ensuring that users can fully utilize the combined additive and subtractive capabilities of their hybrid machine.