DED

Design

AddUp’s LevelUp Service Department Fosters Customers’ Industrial AM Capabilities

LevelUp endeavors to support customers through every stage of additive manufacturing, including training, application development, machine installation, qualification support and partnering with customers to scale, maximizing their return on investment.

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Sustainability

Video: AM for Harder, Longer-Lasting Brake Discs

Additive manufacturing is being applied to limit automotive brake dust. For a major automaker, Etxetar and Talens are developing a production-speed directed energy deposition system to give brake discs a precise layer of wear-resistant carbide.

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Metal

Video: AM for Repair of Large Shafts

Wind power shafts that might once have been scrapped are now returned to service. See the robotic directed energy deposition (DED) and shaft preheating system developed by Ikergune, Izadi and Talens.

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Cool Parts

3D Printed NASA Thrust Chamber Assembly Combines Two Metal Processes: The Cool Parts Show #71

Laser powder bed fusion and directed energy deposition combine for an integrated multimetal rocket propulsion system that will save cost and time for NASA. The Cool Parts Show visits NASA’s Marshall Space Flight Center.

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DED

Cryogenic Tanks for Space Refueling: The Cool Parts Show All Access

NASA's Paul Gradl describes an important application of AM beyond the spacecraft itself: refueling the spacecraft. Directed energy deposition offers the most practical way to produce aluminum tanks to keep fuel supercool.

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Repair

Nikon Lasermeister Metal DED 3D Printer and Scanner Developed for Industrial Applications, Turbine Blade Repair

This technology gives manufacturers the ability to build onto existing parts with high precision and utilize a variety of materials, reducing lead times and minimizing postprocessing requirements.

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DED

Meltio M600 Wire-Laser System Reduces Material Waste, Lead Times While Increasing Manufacturing Flexibility

The Meltio M600 can seamlessly integrate into machine shops and production environments, enabling not only the printing of entire metal parts but also the addition of features to existing components and the repair of damaged surfaces.

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Metal

Push-Button DED System Aims for Machine Shop Workflow in Metal AM

Meltio M600 metal 3D printer employs probing, quick-change workholding and wire material stock to permit production in coordination with CNC machines.

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DED

The Cold Spray Solution to the Casting, Forging Supply Chains

Startup HAMR Industries performs additive manufacturing work at Neighborhood 91 that provides an alternative to traditional casting and forging. Success so far has led to redefining the limits of its additive equipment.

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DED

7 Lessons From General Atomics on AM for Aircraft Part Production

A manufacturing leader overseeing the way additive manufacturing is transforming unmanned aerial systems (UASs) offers observations about succeeding with 3D printing as an aircraft production process.

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