DED

Materials

Robot Deposition Makes Giant Industrial Mixer Blade: The Cool Parts Show Bonus

Wire arc additive manufacturing produces a large component formerly made through casting, and allows for redesign of its internal cooling geometry.

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Metal

500-Pound Replacement Part 3D Printed by Robot: The Cool Parts Show #50

Our biggest metal cool part so far: Wire arc additive manufacturing delivers a replacement (and upgrade) for a critical bearing housing on a large piece of industrial machinery.

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Aerospace

AddUp Is Helping Bring Metal 3D Printing to Space

To make additive manufacturing in microgravity possible, the group has chosen to use a process that promotes forces induced by surface tension — wire-laser combination (W-DED).

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Supply Chain

Powder Comparison: Standards for DED Material Substitutes

What powder properties lead to performance similar to a DED powder? Basic flowability energy, particle density and particle morphology are key candidates.

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DED

Robots Combine for Faster DED Build Rate (Video)

The Medusa system merges multiple robots into a single system for efficient additive manufacturing of large metal parts.

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Sciaky Delivering World’s Largest Metal EB DED 3D Printer

Contract calls for a customized, high-deposition EBAM 300 Series additive manufacturing system to Turkish Aerospace Industries to 3D print titanium aerostructures 6 meters (nearly 20 feet) in length.

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Production

The Way Ahead for Wire Arc Additive Manufacturing

Tooling today, production tomorrow. The capability will advance as value is increasingly seen in lead time savings and design opportunities. Parts that today are cast offer a particularly promising application for a process that is “welding, except not.”

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DED

Siemens, Gefertec Collaborate on Additive Manufacturing Software

Siemens’ NX software now supports operations for Wire Arc Additive Manufacturing (WAAM) printing technology.

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Composites

Thermoplastic Composites Facilitate DED of Electric Scooter

The Scotsman scooter’s creators say it is the first fully custom, 3D printed electric scooter. The company uses Arevo’s Aqua DED system to print the carbon-fiber thermoplastic composite body.

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Energy & Power

Directed Energy Deposition (DED) Error Turns Nozzle Into Chess Piece — AM: Why the Failure? #3

Chess pieces are often 3D printed as demo parts, but this one was an accident! What happened? The answer involves heat transfer.

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