Aerospace

Design

Video: The Additive Nozzle’s Origin Story

The LEAP engine fuel nozzle is likely additive’s greatest success in part production so far, but it wasn’t always clear that the nozzle could be made this way. This video from GE Aviation tells the story.

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Metal

Additive Manufacturing and Cost per Kilogram

How much is weight savings worth to you? Additive is being embraced in applications where the answer to that question is high.

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Polymer

3D Printing for Space Station Freezer Interior

For a freezer to be used in orbit, growing the interior structure in one piece eliminates joining and brackets to maximize the space efficiency of this space-borne appliance.

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Construction

FAA Clears First Additive Manufactured Part for Flight in a GE Commercial Jet Engine

A cobalt-chrome temperature sensor housing is being retrofit to GE90 engines used by Boeing.

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Aerospace

Will Additive Manufacturing Play a Major Role in Aircraft Production?

One answer: It already does. Lockheed Martin discusses the challenges and promise of producing parts through 3D printing.

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Polymer

Satellite to Use Additive-Manufactured Components Directly Exposed to Space

Support structures are produced through FDM in plastic material as strong as aluminum. Internal complexity is part of the reason for producing the parts through 3D printing.

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Production

Additive Manufacturing of Brackets Saves 1 Kilogram per Satellite

Because of complexity, material and quantity, spacecraft and satellite components are good candidates for additive production.

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Metal

Nothing But Design Intent

The way to save cost through additive manufacturing is not only to use it to eliminate unnecessary material, but also to apply it within a process that avoids unnecessary effort and interpretation by keeping all manufacturing information within the digital realm. Lockheed Martin is pursuing this ideal.

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Production

Video: Miniature Jet Engine Made with Additive Manufacturing

GE engineers started with a radio-controlled engine and redesigned it for additive manufacturing. This model manufacturing exercise illustrates important real points about additive manufacturing as a production option.

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Aerospace

Numbers Describe Additive Manufacturing’s Advantage

Airbus quantifies the material and energy savings it will realize on parts that are 3D printed.

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