Articles

Polymer

Fizik Utilizes Carbon DLS Technology for One-to-One Program, Creating Customized Bike Saddles

Fizik’s customized bike seat program uses Carbon’s Digital Light Synthesis technology and personalized rider data to create a line of truly custom saddles, giving bike riders the best bike seat for their posterior — only made possible through additive manufacturing.

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Fizik Utilizes Carbon DLS Technology for One-to-One Program, Creating Customized Bike Saddles

Fizik used rider data from its own testing and performance-enhancing technology to design and produce multiple latticed saddle models using Carbon’s elastomeric materials and Digital Light Synthesis (DLS). Because these designs were successful, Fizik is now taking the next step — creating custom saddles with its One-to-One product program.

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Tooling

Robot Vs. Gantry for Large-Format Additive Manufacturing (Includes Video)

Additive Engineering Solutions, specialist at 3D printing very large parts and tools on gantry machines, now also uses a robot for large-format AM. Here is how the robot compares.

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Crushable Lattices: The Lightweight Structures That Will Protect an Interplanetary Payload

NASA uses laser powder bed fusion plus chemical etching to create the lattice forms engineered to keep Mars rocks safe during a crash landing on Earth.

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Metal

Video: 5" Diameter Navy Artillery Rounds Made Through Robot Directed Energy Deposition (DED) Instead of Forging

Big Metal Additive conceives additive manufacturing production factory making hundreds of Navy projectile housings per day.

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Machining

Video: For 3D Printed Aircraft Structure, Machining Aids Fatigue Strength

Machining is a valuable complement to directed energy deposition, says Big Metal Additive. Topology-optimized aircraft parts illustrate the improvement in part performance from machining as the part is being built.

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Robots

Video: 3D Printed Tooling Eases Cobot Integration

At NPE 2024, Universal Robots and EMI Corporation highlighted how 3D printed end effectors, fixtures and more enable adoption of collaborative robots.

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Hybrid Machine Tools Continue to Make Gains

Supply chain challenges plus improved ease of use bring increased attention to hybrids. Plus: A playlist of hybrid video.

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Sustainability

How 3D Printing Aids Sustainability for Semiconductor Equipment: The Cool Parts Show Bonus

Hittech worked with its customer to replace fully machined semiconductor trays with trays made via DED by Norsk Titanium. The result is dramatic savings in tool consumption and material waste.

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Machining

3D Printing for Job Shops: Part of Elevate Job Shops Series at IMTS

A half-day workshop at the International Manufacturing Technology Show helps job shops explore the many potential ways 3D printing technologies support and enhance machining.

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Lightweighting

Video: Orbit X Pro Football Helmet Uses 3D Printed Lattices

The lightweight helmet from Xenith will be used by NFL and collegiate football players beginning in fall 2024.

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Casting

Eaton Evaluates Foundry Lab Process as Die Cast Alternative: Aids Prototyping and Supply Chain

Foundry Lab’s digital casting is an additive-enabled process that delivers cast parts. Eaton AM manager describes how near to die casting the process comes, and what promise he sees.

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