Articles

Robots

Robotics Integrator Leverages 3D Printing for Faster Automation Deployment

Rapid Robotics helps manufacturers get up and running with automation quickly, by providing robots that arrive pretrained and already equipped with tooling which is often 3D printed.

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Additive Manufacturing Versus Cavitation

The design freedom possible with laser powder bed fusion (LPBF) metal 3D printing is making it faster and easier to produce complex anticavitation devices for valves.

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LPBF

How to Rapidly Calibrate 4-Laser Production LPBF Machines

Multi-laser machines introduce an additional source of variation; the separate lasers have to synch with one another. At this Indiana additive manufacturer, one-third of the laser powder bed fusion machines are multi-laser. Here is is the AM calibration tool this company uses.

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Postprocessing

Freeform: Binder Jetting Does Not Change the Basics of Manufacturing

Rather than adapting production methodologies to additive manufacturing, this Pennsylvania contract manufacturer adapts AM to production methodologies. In general, this starts with conversation.

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Production

Video: Binder Jetting Production Workflow at Freeform Technologies

Additive manufacturing via binder jetting includes a sequence of downstream steps. During a visit to the Pennsylvania metal 3D printing part producer, I had the chance to walk through this process.

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Postprocessing

3D Printed Tennis Racket Serves a Collaborative Win

The collaboration between All Design Lab and Protolabs led to the creation of a 3D printed tennis racket via direct metal laser sintering, called Hìtëkw. This project not only pushed the limits of additive in terms of design capabilities but revealed how important active communication between customer and manufacturer can be for a project’s success.

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Postprocessing

Designing a 3D Printed Part with Machining in Mind

Designing extra stock and mounting features into a 3D printed part can aid in machining processes downstream. 

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LFAM

Video: Ergonomics and Economics of Really Big Laser Powder Bed Fusion

The DMP Factory 500 solution currently operating at CIMP-3D offers a look at the equipment and steps necessary to 3D print metal parts at large scale.

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Automation

The Softer Side of Robots: Automating Additive Manufacturing

Robotic applications are expanding in additive manufacturing thanks to rubber and silicone-based systems that can easily adapt to parts of varying sizes and shapes without reprogramming. 

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Polymer

UltiMaker Targets Light Industrial Applications With 3D Printer Designed for the Factory Floor

The company’s Factor 4 3D printer introduced this week is designed to complement conventional manufacturing equipment including CNC machining and automation.

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Casting

How Machining Makes AM Successful for Innovative 3D Manufacturing

Connections between metal 3D printing and CNC machining serve the Indiana manufacturer in many ways. One connection is customer conversations that resemble a machining job shop. Here is a look at a small company that has advanced quickly to become a thriving additive manufacturing part producer.

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Production

Southern Indiana’s Thriving AM Part Producer — What I Saw at Innovative 3D Manufacturing: AM Radio #49

Recorded just after the visit to the laser powder bed fusion contract manufacturer, here is a conversation exploring observations and impressions of this company and its metal 3D printing work.

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