Articles

Cool Parts

Preassembled Turbojet Engine, 3D Printed in One Build: The Cool Parts Show #75

Turbojet engines typically consist of hundreds or thousands of parts, but this engine — 2023 winner of The Cool Parts Showcase for Best Proof of Concept — was 3D printed as just two pieces, with the monolithic rotor embedded inside the stationary engine shell. 

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Rethinking Bearings for Pre-Assembled Turbojet Engine: The Cool Parts Show All Access

One struggle of developing the engine was maintaining a gap between the rotating and stationary components to accommodate a hydrostatic bearing. Future work will involve other types of bearings.

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Metal

Hybrid Additive Manufacturing Improves Debarking Knife Tip Strength and Production Efficiency

Nicholson Manufacturing chose the Mastercam APlus specialized add-on to unlock hybrid manufacturing for making its debarker knife tips, enabling it to add durable layers to the wear surfaces of the tips to make them more resilient while also making the production process more efficient.

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Hybrid Additive Manufacturing Improves Debarking Knife Tip Strength and Production Efficiency

A Mastercam case study details how an additive manufacturing plug-in for its software enables a debarking machine maker for the lumber industry to use hybrid processes to improve knife edges for the rapid removal of bark.

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Metal

Lessons in Personalized Production From the 3D Systems Surgical Guide Process

Tailor-made manufacturing is one of AM’s richest possibilities, but the success factors inevitably draw on more than AM.

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Where to Find Me at IMTS

At the Succeeding With Powder Bed Fusion Workshop (Register) | at the 3D Printing for Job Shops Workshop | and in a free talk on the Formnext Stage about additive manufacturing adoption.

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Materials

CRP USA Creates Lighter, More Durable Paralympic Racing Gloves for Improved Performance

Paralympic champion with 20 medals, including eight golds and 24 World Major Marathon wins, looked to 3D printing service provider to create wheelchair racing gloves that can withstand the intense stress of wheelchair racing while providing the necessary precision and comfort.

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The Connector Conundrum: 3D Printed Mold Tooling’s Role in Innovation

ReelView Fishing faced an electronics obstacle in the development of its new technology for underwater video. Additive manufacturing for moldmaking allowed for the speed necessary to iterate to a solution. How inventors and invention will benefit from new ways of obtaining production-ready tooling.

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Mold Tooling

Video: Mold Base for Product Development With 3D Printed Molds

Alba Enterprises created a mold base to match the needs and pacing of product iteration using mold tooling made via additive manufacturing

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Sustainability

Enabling Sustainable Production Through Measuring Energy Data

Airbus subsidiary CTC’s mobile technology measures machine energy use on new machines and helps optimize for sustainability and efficiency. Valuable for AM applications targeting sustainability.

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Get to Know the Neighborhood

Pittsburgh’s Neighborhood 91 is a first-of-its-kind additive manufacturing campus. Get to know the tenants and learn more about this initiative in our explainer. 

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Metal

Video: Machining and Directed Energy Deposition (DED) Aid One Another and Work Together

DED parts made by a machine tool provider illustrate various ways the strategic consideration of either metal 3D printing or machining helps the other process.

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