Assembly Consolidation

Space Launch System Accumulator is a Giant Leap for 3D Printing

A collaboration between Aerojet Rocketdyne and NASA is resulting in critical parts being 3D printed for new versions of the workhorse RS-25 engine. 

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LFAM

10 Examples of 3D Printed Tooling

Additive manufacturing can aid conventional manufacturing through the production of tooling. This article showcases 10 clever uses of 3D printed tooling.

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Polymer

3D Printed Air Duct Based on Fluid Dynamics: The Cool Parts Show #26

Air ducts are ubiquitous, but are they all as efficient as they need to be? Computational fluid dynamics informed the redesign of this 3D printed air duct — made to serve a 3D printer. 

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Cool Parts

Autonomous Underwater Vehicle With 3D Printed Hull: The Cool Parts Show #24

Our first episode of The Cool Parts Show from inside a 3D printer! Big Area Additive Manufacturing (BAAM) produces exterior components of a robot submarine and changes how this AUV is marketed.

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Construction

Porsche Advances Electrification with Generative Design

The sports car manufacturer achieves weight savings and assembly consolidation using additive manufacturing instead of casting for an electric drive housing.

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Sustainability

Better Material Recapture, Reuse Through 3D Printing (Video #5)

3D printing helps to simplify both manufacturing of a product and material recapture at the end of its usable life. The key is having a plan at the beginning. More in this video, the last in our series on 3D Printing and the Circular Economy. 

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Lightweighting

How 3D Printing Enables More Sustainable Designs (Video #2)

The circular economy needs the lightweight, optimized and efficient designs that only 3D printing can provide. More in this video, part of our series on 3D Printing and the Circular Economy. 

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Aerospace

This 3D Printed Turbine Replaced 61 Parts With 1: Here Is What That Means

Additive manufacturing makes possible a radical microturbine that increases power-to-weight ratio, reduces cost and extends time between overhaul.

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Production

The Case for Additive Manufacturing in Production

3D printing may have started out as a rapid prototyping technique, but the machines and materials have matured to the point that production is not only viable, but desirable, in many cases.

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Lightweighting

Generative Design Improves Micromobility FUV: The Cool Parts Show #19

Arcimoto’s lightweight “Fun Utility Vehicle” gets even lighter thanks to parts that could only come from additive manufacturing. On this episode of The Cool Parts Show, some of the craziest automotive parts you have seen.

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