Articles

Space Launch System Accumulator is a Giant Leap for 3D Printing

A collaboration between Aerojet Rocketdyne and NASA is resulting in critical parts being 3D printed for new versions of the workhorse RS-25 engine. 

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Production

Material Innovation Is a Powerful Freedom of AM: Here Are Examples

Possibilities that were speculative a few years ago are coming true today. Applications of metal matrix composite provide an example. Recent articles explore the ongoing advance of 3D printed materials.

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Design

Metal Additive Manufacturing on the Track

Additive manufacturing and topology optimization are helping teams produce stronger, lighter parts that meet the demands of off-road racing vehicles.

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Metal

NeuBeam 3D Printing Process Is an Update for Electron Beam Melting

The recently introduced Calibur3 system from Wayland Additive overcomes challenges to bring new materials and capabilities to EBM metal 3D printing.

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Implants

Profitable AM Is Not an Oxymoron

How a kangaroo, a chest implant, and the cost of argon prompted a question that led to the title for this month’s column. AM's full economic return is found in the overall product bottom line.

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Sustainability

Reusable, 3D Printed Copper Filter: The Cool Parts Show #28

In this episode of The Cool Parts Show, we learn how controlled porosity obtained through binder jetting can be applied to build metal filters capable of trapping — and even eliminating — virus particles.

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Energy & Power

Metal 3D Printed Part Has Unplanned Feature, Not Part of the Design — AM: Why the Failure? #2

This component for the oil and gas industry features a shelf through the lattice structure that does not appear in the CAD model. How did it get there? The answer does not involve STL, but we talk about that anyway.

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Design

Cadillac Blackwing Models Are First GM Cars Using Additive Manufacturing for Full-Scale Production

Three functional components are 3D printed thanks to cost savings and design freedom. Layers lines on the shift knob signify this advance.

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Polymer

Realizing Efficiency and Sustainability Through Automated Postprocessing of Resin 3D Printed Parts

Workflow efficiencies and sustainability goals can be achieved together. An automated cleaning system and longer-lasting detergent allowed one manufacturer to reduce hazards, costs and time in its resin removal process.  

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Ceramic

Lighter, Better-Performing Brake Rotor From 3D Printing: The Cool Parts Show #27

Additive manufacturing with an aluminum/ceramic composite enables a brake rotor with one-third the weight and five times the heat transfer of a typical rotor. We talk to the inventor on this episode of The Cool Parts Show.

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Polymer

10 Examples of 3D Printed Tooling

Additive manufacturing can aid conventional manufacturing through the production of tooling. This article showcases 10 clever uses of 3D printed tooling.

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Enter Your 3D Printed Parts in The Cool Parts Showcase

The first-ever contest from The Cool Parts Show seeks innovative parts made through additive manufacturing. Enter by August 13. 

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