Large Format Additive Manufacturing

CEAD Flexcube’s Integrated Milling Options Fully Automate LFAM Postprocessing Within Single System

Formnext 2024: The system comes in a space-efficient, cube-shaped 3D printer for LFAM printing with integrated milling options and a 3 + 1 axis system for 45-degree printing.

Angela Osborne
Managing Editor, Gardner Business Media

Solukon’s SFM-AT1500-S Depowdering System Handles Heavy-Duty Requirements and Dimensions

Formnext 2024: The Solukon SFM-AT1500-S metal powder removal system can accommodate parts that weight more than 2 tons.

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3 Unique Elements of LFAM to Consider in Design

While similar to desktop fused filament fabrication (FFF), large format additive manufacturing (LFAM) in polymer composite poses several unique challenges as a result of its scale. 

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7 Takeaways on 3D Printing As a Pathway to Polymer’s Future

The Cleveland section of SPE hosted “Additive Manufacturing: Printing the Path for the Future” on October 17, 2024. Speakers signaled where AM is and where it is headed with session topics ranging from pellet-based 3D printing to qualification and commercialization of additively manufactured products.

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JuggerBot 3D Chooses Research Partners for Air Force Large-Format Hybrid Additive Manufacturing Project

Oak Ridge National Laboratory and Mississippi State University’s Advanced Composite Institute have been selected to assist in the research and technical development of production workflows using thermoplastic and thermoset deposition.

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LFAM Phase Two: How Companies Are Going Farther With Large-Part 3D Printing

The freedom to produce very large components more easily is an underappreciated AM advantage, but one that is now established. Recently posted articles show the way forward for large-format additive manufacturing (LFAM) in contract and in-house production, as well as in construction.

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Airtech and Ascent Aerospace Collaborate to Promote Additive Manufacturing Tooling in Aerospace, Defense

By combining Airtech’s high-performance materials and Ascent’s production capabilities, the companies aim to support the adoption of polymer composite additive tooling to some of the most demanding applications and customers in the world.

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WASP Develops Sustainable Solutions for Additive Manufacturing

Formnext 2024: Italy-based Wasp has developed technological solutions for additive manufacturing (AM) which are centered on sustainability, precision and creative freedom. This includes printing 100% recycled plastic directly from shreds, dynamically controlling pellet coloring and testing advanced geopolymer materials for reduced CO2 emissions.

Angela Osborne
Managing Editor, Gardner Business Media

Video: Scanning for Fast Model Capture and Validation of AM Parts

3D printing offers a fast way to obtain a part. Can developing the printable file and validating the printed part be done rapidly as well? See fast measurement technology for complex 3D forms I found at IMTS.

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3D Printing Solutions to Support Investment, Sand Casting

3D Systems is highlighting a design strategy for better investment casting patterns, as well as a new machine suitable for the production of patterns for sand casting. 

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6 First-Time Additive Manufacturing Exhibitors at IMTS

Find these companies that are exhibiting for the first time in IMTS’s Additive Manufacturing Sector (in the West Building). Their offerings include printers, parts and powder, with areas of expertise ranging from large-format to atmosphere control to supply chain solutions.

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Heron AM Offers Robotic LFAM for Composite Pellet Extrusion

The integrated Heron AM system opens up new opportunities for manufacturers seeking to drive new applications more efficiently and sustainably.

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Alquist 3D Looks Toward a Carbon-Sequestering Future with 3D Printed Infrastructure

The Colorado startup aims to reduce the carbon footprint of new buildings, homes and city infrastructure with robotic 3D printing and a specialized geopolymer material.

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Nikon Corp. Opens California Technology Center to Provide Customer Support

The center offers a variety of solutions and services aimed at accelerating customer adoption, scaling and supply chain in metal additive manufacturing.

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Variable Nozzle 3D Extrusion Printer Uses VFGF Processing for Economical Large-Format Additive Manufacturing

Formnext 2024: The QUEEN 1 offers large-volume 3D extrusion printing with a variable nozzle that works with a combination of detail mode and turbo mode, and applies the material layer by layer, like a typical 3D printer.

Angela Osborne
Managing Editor, Gardner Business Media

Video: Construction 3D Printing with Robotics, Geopolymer

Alquist 3D is aiming to revolutionize construction and infrastructure with large-format robotic 3D printing using a carbon-neutral material.

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Large-Format M1000 Offers Multimaterial Printing for High-Performance Thermoplastics

The Multec M1000 is a high-temperature, six-material industrial 3D printer that teams Multec’s patented HexaMove 6-fold printing head with a high-end machine from Reichenbacher.

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Massive Dimension Becomes Authorized Integrator for FANUC Robots

Massive Dimension can now integrate FANUC’s robotics technology to enhance its additive manufacturing offerings, enabling more customized solutions tailored to specific customer requirements — from prototyping to full-scale production.

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Big Metal Additive: The Difference Between a Shape and a Part Is Quality

Preparing to scale directed energy deposition to ongoing full production is not a technological challenge: DED is ready. But it is an organizational challenge, says the company founder. Here is what it means to implement a quality system.

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Robot Vs. Gantry for Large-Format Additive Manufacturing (Includes Video)

Additive Engineering Solutions, specialist at 3D printing very large parts and tools on gantry machines, now also uses a robot for large-format AM. Here is how the robot compares.

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Video: For 3D Printed Aircraft Structure, Machining Aids Fatigue Strength

Machining is a valuable complement to directed energy deposition, says Big Metal Additive. Topology-optimized aircraft parts illustrate the improvement in part performance from machining as the part is being built.

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Airtech International Inc.

Caracol Develops Vipra AM Robotic Metal DED 3D Printing Platform for Manufacturing Large-Scale Metal Parts

Formnext 2024: The integrated DED metal platform for large-scale components combines hardware and software with advanced robotic monitoring and automation.

Angela Osborne
Managing Editor, Gardner Business Media

Aibuild’s AI-Powered 3D Printing Software Offers Enhanced Capabilities for Automating Entire AM Process

The Aibuild platform delivers fully automated toolpath generation for a wide range of industrial AM technologies.

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Massive Dimension Partners With ABB to Create Advanced Large-Format 3D Printers

The collaboration combines ABB’s robotics technology, including its cobots and the largest IRB 8700 model, with Massive Dimension’s process controllers and industrial extrusion tools.

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Sciaky Manufactures Critical EBAM Component for Intuitive Machines’ Moon Landing

The Sciaky engine component was the upper section of the IM-1 lander’s main engine nozzle, which provided the main source of thrust for descent in the February 2024 mission to the Moon.

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Farsoon’s FS811M Offers Large-Format, 12-Laser Metal LPBF Platform

The FS811M platform offers a variety of innovations, including an all-new multilayer gas flow with advanced wind-wall design to ensure real-time particle removal throughout the whole oversized chamber.

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BigRep’s Altra 280 Enables High-Temperature, Large-Format Industrial 3D Printing

The Altra 280 is a large-format industrial 3D printer that delivers high-temperature performance, offering fast, reliable and highly automated printing of complex production-quality parts at the push of a button.

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