Articles

SLS

7 Helpful Numbers Quantify Design Rules for Additive Manufacturing

How tiny can features get? How high can walls extend? What is the longest unsupported distance a bridge of material can span between two features? These and other DMLS and SLS design rules addressed by expert from Proto Labs.

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What Is the Most Widely Used 3D-Printed Material?

ExOne’s CTO recently offered an educated guess. His answer highlights an underappreciated success of AM.

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Polymer

Eight-Axis Robotic System Prints Composite Parts

This concept machine leverages robotics to 3D print in eight axes.

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Basics

DoD Utility Identifies Military Legacy Parts That Make the Most Sense for AM

How can the military find the best candidates for additive manufacturing out of millions of service components? It can’t without human attention, but a sorting utility helps to reduce the number to a manageable size.

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Mold Tooling

Molder’s Experience Illustrates How AM Will Interact with Other Advances

Additive manufacturing is not moving forward in isolation. It will leverage and work in harmony with other manufacturing technologies that are also moving forward.

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Design

Successful Prints Require Feedback Before They Go to the Machine

DFAM is unlike designing for subtractive machining or injection molding, and requires acute understanding of the machine, process and materials involved.

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Basics

Caterpillar Leader Urges, Embrace AM for the Right Reasons

FOMO—fear of missing out—is not the right reason. Valid reasons to 3D print relate to cost or time saving and delivering value.

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LPBF

Progress Toward a Model for DMLS

Research funded by America Makes is creating a model that will minimize thermal distortion in DMLS.

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Highlights from AM2016

At this year’s gathering in Chicago, presenters shared their insights and experience on the industrial application of additive manufacturing technology.

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Additive Manufacturing Is Cyclical—Not Linear

The best use of additive manufacturing is in an integrated environment, says Benjamin Fisk of Methods 3D.

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Tooling

Drilling Jig an Example of How 3D Printing Assists Machining

A machine shop benefits from 3D printing as a means of efficiently making custom hardware to aid both the process and the machines.

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Why the Future of Additive Manufacturing May Be Hybrid Manufacturing

According to DMG MORI’s Dr. Greg Hyatt, additive and subtractive working in tandem is better than either approach on its own.

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