Successful Prints Require Feedback Before They Go to the Machine
DFAM is unlike designing for subtractive machining or injection molding, and requires acute understanding of the machine, process and materials involved.
Share
Read Next
The additive manufacturing ecosystem consists of software, hardware and materials, all of which need to be optimized for process success. With design for AM (DFAM) you need to design specifically for a machine and material combination, with design optimization throughout. Optimization occurs first on the part level, where material properties can be altered, and then on the machine level, where support structures are added and tool paths simulated. All this requires software that can take users from design through post-production.
Duann Scott of Autodesk's Business Development & Strategy, Digital Manufacturing Group discussed this at the recent Additive Manufacturing Conference.
“To be better designers you need feedback before the job goes to the machine. You are basically designing a problem and the software helps you solve it,” he said.
Autodesk is working on a database of material properties based on machine and material parameters that can help tailor designs to meet new requirements, according to Scott. The work will contribute to packing algorithms to make denser builds, support structure strategies for aiding postprocessing, heat dissipation compensation, and process simulation to predict a part’s net shape and deformation.
Next will be design tools to make the most of AM, such as a design guide based on individual data points (for example, cost, heat, wear, weight). This progress is only possible through collaboration among software developers, machine tool suppliers and end users to improve AM design.
Related Content
-
AM 101: What Is Hot Isostatic Pressing (HIP)? (Includes Video)
Hot isostatic pressing has long been used for metal castings, but is now being applied as a valuable method for closing porosity in metal 3D printed parts.
-
DMG MORI: Build Plate “Pucks” Cut Postprocessing Time by 80%
For spinal implants and other small 3D printed parts made through laser powder bed fusion, separate clampable units resting within the build plate provide for easy transfer to a CNC lathe.
-
New Zeda Additive Manufacturing Factory in Ohio Will Serve Medical, Military and Aerospace Production
Site providing laser powder bed fusion as well as machining and other postprocessing will open in late 2023, and will employ over 100. Chief technology officer Greg Morris sees economic and personnel advantages of serving different markets from a single AM facility.