Articles

Postprocessing

Protolabs Opens New DMLS Facility to Meet Increasing Additive Demand

Protolabs recently opened the doors to its new DMLS additive manufacturing facility to support its customers’ growing demand for AM. The facility, built from the ground up, was designed to accommodate a smooth and safe workflow, continue expanding machine and technology offerings and promote burgeoning additive production. 

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3DOS, AeroEdge Collaborate for Decentralized Manufacturing in Japan

The aerospace manufacturer will be the first major industrial partner for metal additive manufacturing on the 3DOS platform for decentralized additive manufacturing.

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Formnext

Copper, New Metal Printing Processes, Upgrades Based on Software and More from Formnext 2023: AM Radio #46

Formnext 2023 showed that additive manufacturing may be maturing, but it is certainly not stagnant. In this episode, we dive into observations around technology enhancements, new processes and materials, robots, sustainability and more trends from the show. 

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Formnext

10 Video Reports From Formnext 2023

Our Formnext video playlist: Stephanie Hendrixson and Peter Zelinski report on various technologies seen at Formnext 2023 in brief videos they filmed at the show.

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Micro

8 Cool Parts From Formnext 2023: The Cool Parts Show #65

New additive manufacturing technologies on display at Formnext were in many cases producing notable end-use components. Here are some of the coolest parts we found at this year’s show.

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Machining

When Additive and Conventional Processes Work Together, the Result Is Manufacturing

Various recent articles demonstrate 3D printing and established processes finding one another and working together.

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Metal

Inspection Method to Increase Confidence in Laser Powder Bed Fusion

Researchers developed a machine learning framework for identifying flaws in 3D printed products using sensor data gathered simultaneously with production, saving time and money while maintaining comparable accuracy to traditional post-inspection. The approach, developed in partnership with aerospace and defense company RTX, utilizes a machine learning algorithm trained on CT scans to identify flaws in printed products.

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Cool Parts

3D Printed Ductile Spikes for Better Sound Quality: The Cool Parts Show Bonus

Work on 3D printing flexible metal bellows has led to other applications, including the development of ductile spikes that sit between a speaker and the surface below to help limit vibration and isolate the audio equipment. 

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Startups

Production AM Can Thrive in a Purpose-Built Space (But It Doesn't Need One) AM Radio #45

Fiona Lawler and Stephanie Hendrixson discuss the physical spaces where additive manufacturing is happening, from 3D printers wedged wherever they’ll fit to brand new facilities built for this purpose. 

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Basics

AM 101: What Is Binder Jetting? (Includes Video)

Binder jetting requires no support structures, is accurate and repeatable, and is said to eliminate dimensional distortion problems common in some high-heat 3D technologies. Here is a look at how binder jetting works and its benefits for additive manufacturing.

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Machining

DMG MORI: Build Plate “Pucks” Cut Postprocessing Time by 80%

For spinal implants and other small 3D printed parts made through laser powder bed fusion, separate clampable units resting within the build plate provide for easy transfer to a CNC lathe.

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Cool Parts

Flexible Bellows Made Through Metal 3D Printing: The Cool Parts Show #64

Can laser powder bed fusion create metal parts with controlled flexibility? We explore an example in this episode of The Cool Parts Show. 

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Airtech
World According To
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