Reporting on 3D printing for industrial production

Production See All

7 May 2024
Additive Manufacturing Versus Cavitation
The design freedom possible with laser powder bed fusion (LPBF) metal 3D printing is making it faster and easier to produce complex anticavitation devices for valves.

2 May 2024
Freeform: Binder Jetting Does Not Change the Basics of Manufacturing
Rather than adapting production methodologies to additive manufacturing, this Pennsylvania contract manufacturer adapts AM to production methodologies. In general, this starts with conversation.

1 May 2024
Video: Binder Jetting Production Workflow at Freeform Technologies
Additive manufacturing via binder jetting includes a sequence of downstream steps. During a visit to the Pennsylvania metal 3D printing part producer, I had the chance to walk through this process.

18 Apr 2024
How Machining Makes AM Successful for Innovative 3D Manufacturing
Connections between metal 3D printing and CNC machining serve the Indiana manufacturer in many ways. One connection is customer conversations that resemble a machining job shop. Here is a look at a small company that has advanced quickly to become a thriving additive manufacturing part producer.

17 Apr 2024
Southern Indiana’s Thriving AM Part Producer — What I Saw at Innovative 3D Manufacturing: AM Radio #49
Recorded just after the visit to the laser powder bed fusion contract manufacturer, here is a conversation exploring observations and impressions of this company and its metal 3D printing work.

10 Apr 2024
7 Things You’ll Learn at the NPE2024 3D Printing Workshop
Are you a molder, toolmaker or OEM looking to adopt 3D printing? Here are 7 lessons about this technology that will be explored during a workshop at NPE2024: The Plastics Show.
Enterprise See All

8 Feb 2024
At General Atomics, Do Unmanned Aerial Systems Reveal the Future of Aircraft Manufacturing?
The maker of the Predator and SkyGuardian remote aircraft can implement additive manufacturing more rapidly and widely than the makers of other types of planes. The role of 3D printing in current and future UAS components hints at how far AM can go to save cost and time in aircraft production and design.

2 Jan 2024
Why the Long View Favors AM: Manufacturers at Each Step Face a Choice to Rely Less on Tooling
Additive is now too well-established for its successes to be dislodged by market change. Meanwhile, the most important factor is the promise that will continue to drive adoption.

6 Dec 2023
AM I Navigator Initiative Helps Users Scale, Integrate Additive Manufacturing Into Traditional Production Workflows
The AM I Navigator initiative offers additive manufacturing users individual guidance with a comprehensive approach to navigate the complexity of the evolving landscape in industrial 3D printing.

14 Nov 2023
When Additive and Conventional Processes Work Together, the Result Is Manufacturing
Various recent articles demonstrate 3D printing and established processes finding one another and working together.

31 Oct 2023
Production AM Can Thrive in a Purpose-Built Space (But It Doesn't Need One) AM Radio #45
Fiona Lawler and Stephanie Hendrixson discuss the physical spaces where additive manufacturing is happening, from 3D printers wedged wherever they’ll fit to brand new facilities built for this purpose.

17 Oct 2023
Additive Manufacturing's Evolving Role at Fathom Now Emphasizing Bridge Production
Bridge production is currently the biggest opportunity for additive manufacturing, says Fathom Manufacturing co-founder Rich Stump. How this service provider leverages AM while finding balance with other production capabilities.
Sustainability See All

10 May 2024
AMGTA Releases Preliminary Research Results on Sustainability of Powder and Wire Additive Manufacturing Feedstock
The study evaluated three key metal AM feedstock processing approaches — gas atomization, mechanical milling (specifically ball milling) and wire drawing — to determine specific energy requirements for producing feedstock materials.

3 May 2024
ArcomedLab Utilizes Biomedical 3D Printing for 700 Successful Craniomaxilofacial Implants in Latin America
The company specializes in biomedical 3D printing with a focus on patient-centric solutions.

10 Apr 2024
Fluent Metal Startup Launches With Focus on Liquid Metal 3D Printing
The company says its drop-on-demand technology can enable sustainable, production-grade additive manufacturing using high-value metal components.

3 Apr 2024
Sustainable Metal Powder Company Addresses Next Piece of Road Map: Renewable Energy
Continuum Powders, the material production arm of small-scale foundry technology company MolyWorks, has announced new partnerships aimed at further reducing the environmental impact of its metal powder production.

22 Mar 2024
Continuum Powders Creates Energy Partnerships With Priority Power and AirGas
Continuum is contracting to secure some of the industry’s greenest sources for power and argon gas. When the entire combination of the new renewable energy sources are added with its proprietary process, the company anticipates a total energy consumption of nearly zero.

20 Mar 2024
Gardner Business Media Introduces New Editorial Roles Covering Robots and Sustainability
Julia Hider is named correspondent for robots and autonomy, while Hannah Mason is named correspondent for sustainability in manufacturing, with both writers reporting on those topics across the Gardner Business Media brands.
Materials See All

10 May 2024
AMGTA Releases Preliminary Research Results on Sustainability of Powder and Wire Additive Manufacturing Feedstock
The study evaluated three key metal AM feedstock processing approaches — gas atomization, mechanical milling (specifically ball milling) and wire drawing — to determine specific energy requirements for producing feedstock materials.

8 May 2024
BMF Receives FDA Clearance for UltraThineer Dental Veneer Material
The zirconia materials are now qualified for use in the production of the world’s thinnest cosmetic veneers, which require significantly less tooth preparation or grinding, thereby preserving more of the patient’s natural enamel.

19 Apr 2024
Replique Announces Public Launch of 3D Printing Material Hub
Following a successful beta release, the Material Hub is now openly accessible to the broader additive manufacturing community. It contains a collection of more than 400 polymer materials which have been compiled in collaboration with more than 25 material providers.

3 Apr 2024
Sustainable Metal Powder Company Addresses Next Piece of Road Map: Renewable Energy
Continuum Powders, the material production arm of small-scale foundry technology company MolyWorks, has announced new partnerships aimed at further reducing the environmental impact of its metal powder production.

27 Mar 2024
Airtech Qualifies Dahltram Resins for Integration With Caracol’s Heron LFAM Platform
The companies say this qualification will support Caracol in its efforts to offer Airtech’s Dahltram resins to its customers across the globe.

21 Mar 2024
In "Hybrid" FIM Process, 3D Printing Complements Injection Molding
In a recent case study, Alpine Advanced Materials partnered with Nexa3D to produce 3D printed tooling for injection molded composites. Utilizing Nexa3D’s XiP desktop 3D printer and its Freeform Injection Molding process, Alpine was able to reduce prototype tooling production time and cost alike for its customers.
All Topics See All

Aerospace

AMWTF

AR/VR

Artificial Intelligence

Assembly Consolidation

Automation

Automotive

Basics

Binder Jet

Blockchain

Brackets

Bridge Production

Casting

Ceramic

Circular Economy

Composites

Construction

Consumer Goods

Contract Manufacturers

Cool Parts

DED

Defense

Depowdering

Design

Distributed Manufacturing

EBM

Education & Training

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Energy & Power

Enterprise Issues

FFF

Foam

Formnext

Generative Design

Heat Exchangers

Heat treating

Hybrid manufacturing

Implants

IMTS

Inspection & Measurement

Inventors

Jigs, Fixtures, Hand Tools

LFAM

Lightweighting

LPBF

Machining

Mass Customization

Materials

Medical & Dental

Metal

Micro

Mold Tooling

MRO/Sustainment

OEMs

Oil & Gas

Photopolymerization/SLA

Polymer

Postprocessing

Product Development

Production

Prosthetics/Orthotics

Prototyping

Qualification/Certification

Recycling

Repair

Robots

Safety

Sand

SLS

Software

Space

Sporting Goods

Startups

Supply Chain

Sustainability

Tooling

WAAM
- Webinars
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Webinars See All

19 Jun 2024
3D-Printed Ceramics for MedTech: Multifeature Disruption
How can ceramic 3D printing provide a unique solution for every patient? What is the added value? Ceramic 3D printing is not about replacing well-established processes — it's here to complete them. In this webinar, Lithoz will look at several current applications in the medical field: first with silicon nitride manufacturer SiNAPTIC Technologies and then bioceramic experts Himed. With their years of experience in medical applications, this webinar will explain in full detail how ceramics can complement the metal materials conventionally used for implants and why ceramic is even sometimes the material of choice over metal. Agenda: Introducing the challenges in the medical industry today The powerful ceramic 3D printing technology for medical applications, explained by Lithoz An overview of ceramic medical applications already in use today by advanced ceramic materials expert SiNAPTIC Technologies An in-depth look at ceramic materials and their applications by experienced bioceramic manufacturer Himed

20 Jun 2024
Metal Powder and Resin Extraction using Vacuum Cycle Nucleation
Vacuum cycle nucleation (VCN) is an immersion cleaning and extraction process which takes place in a sealed processing chamber. The pressure in the chamber is lowered and raised at and below the vapor pressure of the heated cleaning liquid. When the vapor pressure is reached, vapor bubbles are formed on the solid surface and these bubbles collapse and exit the bulk fluid. As they exit, they carry the particles and solubilized material to be removed. This vacuum pressure cycle is repeated every two seconds until the desired cleanliness is achieved. VCN cleaning is followed by a VCN water rinse and vacuum drying. Agenda: What is VCN? How does VCN work? Videos of the process

On Demand
New Innovations in Electron Beam PBF: Enhancing Production Capabilities
One of those applications has been for additive manufacturing with the electron beam powder bed fusion (PBF) process—which to this day has been constantly improved and optimized for production applications. In this webinar, an overview of the current capabilities of electron beam powder bed fusion will be provided along with several new innovations that will enhance the capabilities of manufacturers. Agenda: Overview of current capabilities of electron beam powder bed fusion technology Present the latest technical innovations developed for electron beam powder bed fusion Review of how the latest electron beam powder bed fusion technology will aid manufacturers in production applications.

On Demand
Optimizing Every Stage of the Product Life Cycle with 3D Printing
Leveraging 3D printing for rapid prototyping is an obvious application that most product engineers are familiar with. However, advancements in new materials and design capabilities enable the technology to become a highly-useful tool capable of impacting every stage of the product life cycle. Join Daniel Baker, plastics program manager, for an insightful exploration of how additive manufacturing can optimize your product development and production processes. The webinar dives into viable ways you can leverage additive manufacturing at every stage of the product life cycle with a special focus on automotive examples. Throughout the webinar, Daniel will uncover DFAM principles and real-world examples that help improve part efficiency and unlock cost savings. Agenda: Unlock how 3D printing enables rapid product development, better ergonomic tools on the factory floor and on-demand spares and repairs for improved life cycle management Streamline production costs, enhance performance through DFAM and achieve part consolidation for improved efficiency Gain industry-specific examples of how additive manufacturing can optimize each stage of the product life cycle

On Demand
How 100-Year-Strong General Pattern Succeeds with 3D Printed Metal Tooling
Hear first-hand from General Pattern, an injection molder with in-house tooling services and over 100 years of experience, is addressing the labor issue, increasing toolmaking capacity and helping OEMs accelerate product development by integrating Mantle's 3D printer to automate its toolmaking processes. In this webinar, General Pattern will share its journey with additive manufacturing and why it is implementing metal 3D printing to automate its toolmaking processes. The webinar will also include an overview of Mantle's 3D printing technology for toolmaking and case studies from injection molders, toolmakers, contract manufacturers and OEMs that have deployed Mantle. Attendees will learn how organizations use metal 3D printing to significantly reduce tooling lead times and costs, accelerate product development and solve labor challenges — all while producing better tools that incorporate conformal cooling. Agenda: Hear from General Pattern on their additive manufacturing journey and why they invested in Mantle technology Review case studies of how General Pattern reduces tooling lead times and addresses skilled labor shortages with Mantle's technology Learn about Mantle's unique technology to print steel tooling with the accuracy, surface finish and feature detail required for injection mold tooling and other precision tooling Review case studies of how other manufacturers have automated their toolmaking processes with Mantle's technology About Mantle: Mantle has developed the only metal 3D printer built for precision tooling. Mantle automates the production of precision tooling and delivers the accuracy, finish and steel properties required for demanding tooling applications. Tools made with Mantle have molded millions of parts while reducing lead times, cutting costs and solving labor shortages. About General Pattern Company: General Pattern Company (GPC) is a full-service plastic manufacturer, founded on strong relationships and driven by innovation. GPC’s comprehensive offerings include in-house tooling, additive manufacturing, injection molding, urethane casting, foam molding, RIM, vacuum-forming, fiberglass and in-house painting/assembly. The extensive offering under one relationship is the difference it offers to its customers.

On Demand
Analysis of EB-PBF Technology for Medical Device Manufacturing
Additive manufacturing (AM) for medical device production has grown over the past several years with powder bed fusion (PBF) technologies as a major driver of this growth. Due to the many unique process and business case advantages offered to medical device manufacturers, electron beam powder bed fusion (EB-PBF) has proven itself as an effective tool for devices, including orthopedic implants, acetabular cups, femoral knee implants, tibial tray implants and spinal cages. In this webinar, JEOL will present the benefits of EB-PBF technology for manufacturing medical devices, insights on AM qualification considerations and fatigue data for EB-PBF printed Ti6Al4V tested in axial fatigue in accordance with ASTM E466. Agenda: Overview of EB-PBF usage in the medical device industry along with several unique advantages for the technology Review of the qualification requirements for the manufacture of medical devices using AM Analysis and review of fatigue life results in EB-PBF printed Ti64 coupons tested in axial fatigue
Events See All

13 Jun 2024
Moms in MFG
As an annual conference and supportive community, Moms in MFG is designed exclusively to support working parents and caregivers in manufacturing. Moms in MFG is dedicated to empowering and connecting moms and caregivers in manufacturing. In addition, it aims to assist manufacturing companies in discovering how they can provide the necessary support and create a nurturing environment for caregivers in manufacturing. Through valuable content, networking opportunities, and collaboration with fellow industry professionals, Moms in MFG celebrates the unique journey of moms and caregivers in manufacturing.

25 Jun 2024
Rapid + TCT 2024
RAPID + TCT is returning to the west coast after a decade away! For more than 30 years, RAPID + TCT has defined the crucial role of additive manufacturing and empowered the establishment of an industry that continues to conceive, test, improve and manufacture new products at a faster, more cost-efficient pace. SME and Rapid News Publications have teamed up to produce the annual RAPID + TCT event, which takes place June 25-27 in Los Angeles, California. The event is for those who provide technology and for those who need to understand, explore and adopt 3D printing, additive manufacturing, 3D scanning, CAD/CAE, metrology and inspection technologies.

10 Sep 2024
Parts Cleaning Conference at IMTS 2024
Debuting in 2010, the Parts Cleaning Conference is the leading and most trusted manufacturing and industrial parts cleaning forum focused solely on delivering quality technical information in the specialized field of machined parts cleansing. Providing guidance and training to understand the recognized sets of standards for industrial cleaning, every year the Conference showcases industry experts who present educational sessions on the latest and most pressing topics affecting manufacturing facilities today. Discover all that the 2022 Parts Cleaning Conference has to offer!

11 Sep 2024
AM Workshop - Powder Bed Fusion
Laser powder bed fusion is the most widely used additive manufacturing method for metal part production, and electron beam melting is a closely related technology. For metalworking facilities contemplating a move into metal AM using technologies such as these, here is a road map for success. Speakers will cover materials, safety, part design, production workflow and differences between laser and electron beam metal powder bed fusion systems.

12 Sep 2024
AM Workshop - 3D Printing for Job Shops
Presented by Additive Manufacturing Media, Plastics Technology and MoldMaking Technology, the 3D Printing Workshop at IMTS 2024 is a chance for job shops to learn the emerging possibilities for part production via 3D printing and additive manufacturing. First introduced at IMTS 2014, this workshop has helped hundreds of manufacturing professionals expand their additive capabilities.

8 Oct 2024
Carbon Fiber 2024
CompositesWorld's Carbon Fiber conference offers you cutting-edge information and access to industry experts in streamlining manufacturing costs, market outlooks and forecasting, and more. You will make invaluable contacts as you meet and network with the industry's most innovative and influential leaders at Carbon Fiber.
Video See All

9 May 2024 Assembly Consolidation
3D Printed NASA Thrust Chamber Assembly Combines Two Metal Processes: The Cool Parts Show #71
Laser powder bed fusion and directed energy deposition combine for an integrated multi-metal rocket propulsion system that will save cost and time for NASA. The Cool Parts Show visits NASA’s Marshall Space Flight Center.

8 May 2024 Aerospace
Cryogenic Tanks for Space Refueling: The Cool Parts Show All Access
NASA's Paul Gradl describes an important application of AM beyond the spacecraft itself: refueling the spacecraft. Directed energy deposition offers the most practical way to produce aluminum tanks to keep fuel supercool.

7 May 2024 Production
Additive Manufacturing Versus Cavitation
The design freedom possible with laser powder bed fusion (LPBF) metal 3D printing is making it faster and easier to produce complex anticavitation devices for valves.

1 May 2024 Binder Jet
Video: Binder Jetting Production Workflow at Freeform Technologies
Additive manufacturing via binder jetting includes a sequence of downstream steps. During a visit to the Pennsylvania metal 3D printing part producer, I had the chance to walk through this process.

25 Apr 2024 Metal
Video: Ergonomics and Economics of Really Big Laser Powder Bed Fusion
The DMP Factory 500 solution currently operating at CIMP-3D offers a look at the equipment and steps necessary to 3D print metal parts at large scale.

15 Apr 2024
Multimaterial, Self-Sensing, 3D Printed Scoliosis Braces
Startup Fited and Brightlands Materials Center have developed a lighter weight, thinner CFRP corrective brace, including pressure sensors made from continuous carbon fibers.
News See All

10 May 2024 Metal
GE Additive Rebrands as Colibrium Additive
As part of the brand name transition, both the Concept Laser and Arcam EBM legacy brands will be retired.

10 May 2024 Automation
Farsoon FS721M CAMS Large Format Metal 3D Printer Offers Continuous Manufacturing Capability
The system features Farsoon’s continuous additive manufacturing solution (CAMS) multilaser platform, which includes eight lasers to enable true additive manufacturing series production with increased automation workflow.

10 May 2024 Materials
AMGTA Releases Preliminary Research Results on Sustainability of Powder and Wire Additive Manufacturing Feedstock
The study evaluated three key metal AM feedstock processing approaches — gas atomization, mechanical milling (specifically ball milling) and wire drawing — to determine specific energy requirements for producing feedstock materials.

8 May 2024 Materials
BMF Receives FDA Clearance for UltraThineer Dental Veneer Material
The zirconia materials are now qualified for use in the production of the world’s thinnest cosmetic veneers, which require significantly less tooth preparation or grinding, thereby preserving more of the patient’s natural enamel.

8 May 2024 Energy & Power
BPMI Chooses Velo3D Metal 3D Printing System to Produce Parts for U.S. Naval Nuclear Propulsion Program
The fully integrated 3D printing solution will be operated by ATI in a newly established facility that will provide the U.S. Naval Nuclear Propulsion Program with alternatives to cast parts.

8 May 2024 Sustainability
UMaine’s FoF 1.0 Large-Scale 3D Printer Shatters Former Guinness World Record for Additive Manufacturing
The large-scale thermoplastic polymer printer offers new opportunities for eco-friendly and cost-effective manufacturing for numerous industries, including national security, affordable housing, bridge construction, ocean and wind energy technologies, and maritime vessel fabrication.
Suppliers See All

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Prosthetics/Orthotics

FFF 11 Jan 2024

In Armenia, Personalized 3D Printed Shields Improve Fit for Prosthetics

The ongoing conflict in Armenia has left many of its citizens sustaining injuries, especially the loss of limbs. With difficulty in accessing quality health care, many people have poorly fitted prosthetics. The solution lies in 3D modeling and printing customizable prosthetic case covers enabling better healing outcomes and comfort for patients.

Polymer 26 May 2021

3D Printed Headgear that Can Take a Hit: The Cool Parts Show #31

A custom helmet made via Multi Jet Fusion has allowed Sarah Piersanti to get back to practicing jiu-jitsu without fear of damaging her cochlear implant.

Watch

Convey metal powders with PowTReX from Volkmann