Machining

Supply Chain

Video: 3D-Printed Brackets Are Key to Automated Coolant Delivery for Lights-Out Machining

An on-site look at the different elements of the coolant-delivery system developed by a machine shop committed to running unattended.

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Machining

Video: In Conventional Manufacturing, 3D Printing Is a Solution for Tooling

Tooling for conventional operations doesn't have to made conventionally. Rather than being made through machining, these welding fixtures are now made via 3D printing.

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Postprocessing

Leveraging Additive Manufacturing to Improve Joint Replacement Surgery

A German medical device company has turned to metal additive manufacturing to manufacture its acetabular cup cutter for hip and knee replacement surgeries. The cutter’s 3D-printed blades are more reliable and cost-effective, and have improved the surgical experience for both patient and physician.

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Metal

DMP Factory 500 Offers Workflow-Optimized Metal 3D Printing

Designed by GF Machining Solutions and 3D Systems, the DMP Factory 500 metal additive manufacturing (AM) printing solution is said to create seamless large parts with increased quality and lower total cost of ownership (TCO) for aerospace original equipment manufacturers (OEMs) and their suppliers.

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Postprocessing

Metal 3D Printing in a Machine Shop? Ask the Marines

A hybrid system combining metal 3D printing with machining gives the Marine Corps perhaps its most effective resource yet for obtaining needed hardware in the field. It also offers an extreme version of the experience a machine shop might have in adding metal AM to its capabilities.

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Postprocessing

CGTech Machine Simulation Software Operates Independently

Rapid 2019: CGTech’s Vericut version 8.2 CNC machine simulation, verification and optimization software simulates CNC machining, additive and hybrid manufacturing processes.

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Energy & Power

Three Cool Uses for Directed Energy Deposition

Most machining professionals don’t like to admit that they ever make mistakes, but every now and then wouldn’t it be nice to have an “eraser” to go back and repair a gouge or fix a nicked edge? Or maybe you took off a bit too much material on that last machining pass and you’d like to add it back? Well, directed energy deposition (DED) enables you to do that and more.

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Basics

What Is Directed Energy Deposition?

Analyzing directed energy deposition and powder-bed fusion provides a thorough understanding of the extra machining necessary for a “near-net shape” versus a “net shape” manufacturing process.

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LFAM

Thermwood Hybrid Machine Produces Near-Net-Shape Parts

Rapid 2019: Thermwood’s Large Scale Additive Manufacturing (LSAM) system uses both 3D printing and machining to produce a near-net-shape product.

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Postprocessing

Options for Finishing and Postprocessing Metal 3D-Printed Parts

There is a host of technologies available for finishing and postprocessing your AM parts. This column identifies options beyond machining.

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