Video: The Challenges Facing Additive Manufacturing

Reporting on 3D printing for industrial production

Production See All

17 Oct 2024
Beehive Industries Is Going Big on Small-Scale Engines Made Through Additive Manufacturing
Backed by decades of experience in both aviation and additive, the company is now laser-focused on a single goal: developing, proving and scaling production of engines providing 5,000 lbs of thrust or less.

7 Oct 2024
Bike Manufacturer Uses Additive Manufacturing to Create Lighter, More Complex, Customized Parts
Titanium bike frame manufacturer Hanglun Technology mixes precision casting with 3D printing to create bikes that offer increased speed and reduced turbulence during long-distance rides, offering a smoother, faster and more efficient cycling experience.

4 Oct 2024
Baker Hughes Successfully Implements Oqton Manufacturing OS System to Optimize Additive-Driven Manufacturing Workflow
3D Systems say this successful implementation demonstrates its Oqton Manufacturing OS’ ability to accelerate the design and production of additively manufactured parts across the entire manufacturing workflow to increase efficiency and facilitate regulatory compliance.

26 Sep 2024
3D Printed Spine Implants Made From PEEK Now in Production
Medical device manufacturer Curiteva is producing two families of spinal implants using a proprietary process for 3D printing porous polyether ether ketone (PEEK).

24 Sep 2024
How Avid Product Development Creates Efficiencies in High-Mix, Low-Volume Additive Manufacturing
Contract manufacturer Avid Product Development (a Lubrizol company) has developed strategies to streamline part production through 3D printing so its engineering team can focus on development, design, assembly and other services.

16 Sep 2024
Why Customization at Mass-Market Scale Is Finally Possible With 3D Printing
Printer speed and materials coupled with scanning technologies are contributing to more affordable and accessible 3D printed, personalized goods.
Enterprise See All

15 Oct 2024
Video: Enabling the Digital Inventory with 3D Printing
Würth Additive Group’s Digital Inventory Service (DIS) platform aims to make it easy and secure to store part files in digital inventory, and deploy the data for manufacturing as required. See a demo in this video filmed at IMTS 2024.

11 Sep 2024
6 First-Time Additive Manufacturing Exhibitors at IMTS
Find these companies that are exhibiting for the first time in IMTS’s Additive Manufacturing Sector (in the West Building). Their offerings include printers, parts and powder, with areas of expertise ranging from large-format to atmosphere control to supply chain solutions.

8 Feb 2024
At General Atomics, Do Unmanned Aerial Systems Reveal the Future of Aircraft Manufacturing?
The maker of the Predator and SkyGuardian remote aircraft can implement additive manufacturing more rapidly and widely than the makers of other types of planes. The role of 3D printing in current and future UAS components hints at how far AM can go to save cost and time in aircraft production and design.

2 Jan 2024
Why the Long View Favors AM: Manufacturers at Each Step Face a Choice to Rely Less on Tooling
Additive is now too well-established for its successes to be dislodged by market change. Meanwhile, the most important factor is the promise that will continue to drive adoption.

6 Dec 2023
AM I Navigator Initiative Helps Users Scale, Integrate Additive Manufacturing Into Traditional Production Workflows
The AM I Navigator initiative offers additive manufacturing users individual guidance with a comprehensive approach to navigate the complexity of the evolving landscape in industrial 3D printing.

14 Nov 2023
When Additive and Conventional Processes Work Together, the Result Is Manufacturing
Various recent articles demonstrate 3D printing and established processes finding one another and working together.
Sustainability See All

23 Oct 2024
Partners Developing In Situ Optical Monitoring System to Enhance 3D Printing Process for Brass
The partners are working to optimize the 3D printing process for brass by detecting real-time defects during the selective laser melting process to enhance the quality and repeatability of produced components.

8 Oct 2024
3D Printing With Recycled Powders: Reducing Waste and Material Costs
Can you print high-quality parts using recycled thermoplastic powder? JawsTec saves 2 tons of waste per year by investing in SLS printers that reuse scrap to make new parts.

27 Aug 2024
Enabling Sustainable Production Through Measuring Energy Data
Airbus subsidiary CTC’s mobile technology measures machine energy use on new machines and helps optimize for sustainability and efficiency. Valuable for AM applications targeting sustainability.

16 Aug 2024
6K Additive Selected for Powder and Process Optimization Research Project
The project is designed to prove the sustainability and environmental benefits of additive manufacturing for next-generation production of aerospace and defense products with 6K Additive working alongside RTX Technology Research Center and the University of Arizona.

15 Aug 2024
Alquist 3D Looks Toward a Carbon-Sequestering Future with 3D Printed Infrastructure
The Colorado startup aims to reduce the carbon footprint of new buildings, homes and city infrastructure with robotic 3D printing and a specialized geopolymer material.

14 Aug 2024
Video: Construction 3D Printing with Robotics, Geopolymer
Alquist 3D is aiming to revolutionize construction and infrastructure with large-format robotic 3D printing using a carbon-neutral material.
Materials See All

31 Oct 2024
7 Takeaways on 3D Printing As a Pathway to Polymer’s Future
The Cleveland section of SPE hosted “Additive Manufacturing: Printing the Path for the Future” on October 17, 2024. Speakers signaled where AM is and where it is headed with session topics ranging from pellet-based 3D printing to qualification and commercialization of additively manufactured products.

8 Oct 2024
3D Printing With Recycled Powders: Reducing Waste and Material Costs
Can you print high-quality parts using recycled thermoplastic powder? JawsTec saves 2 tons of waste per year by investing in SLS printers that reuse scrap to make new parts.

3 Oct 2024
Cranial Implant 3D Printed From Hydroxyapatite Ceramic: The Cool Parts Show #76
Cranial implants are typically made from titanium or PEEK; in this episode of The Cool Parts Show, we look at how implants made from a bioceramic can improve osseointegration and healing.

26 Sep 2024
3D Printed Spine Implants Made From PEEK Now in Production
Medical device manufacturer Curiteva is producing two families of spinal implants using a proprietary process for 3D printing porous polyether ether ketone (PEEK).

11 Sep 2024
6 First-Time Additive Manufacturing Exhibitors at IMTS
Find these companies that are exhibiting for the first time in IMTS’s Additive Manufacturing Sector (in the West Building). Their offerings include printers, parts and powder, with areas of expertise ranging from large-format to atmosphere control to supply chain solutions.

2 Sep 2024
CRP USA Creates Lighter, More Durable Paralympic Racing Gloves for Improved Performance
Paralympic champion with 20 medals, including eight golds and 24 World Major Marathon wins, looked to 3D printing service provider to create wheelchair racing gloves that can withstand the intense stress of wheelchair racing while providing the necessary precision and comfort.
All Topics See All

Aerospace

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Basics

Binder Jet

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Brackets

Bridge Production

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FFF

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Formnext

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Medical & Dental

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Recycling

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WAAM
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Webinars See All

7 Nov 2024
Understanding Material Transfer Options for DLP and SLA 3D Printing Systems
As printer technologies evolve, so does the need for users to handle the transfer of resin materials during the manufacturing process. Learn about the different transfer options and how to make informed decisions for simple, reliable and clean delivery into DLP and SLA 3D printing systems. Agenda: Comparison of the technologies Different material transfer options PPE essentials Tips and tricks for your system Considerations for intelligent connections

12 Nov 2024
Accelerating Product Development with Rapid Tooling
Attendees will learn how Mantle's technology enables production-quality tooling with unprecedented speed, precision and durability to produce production equivalent prototype molded parts. Rapid tooling allows teams to iterate designs faster, validate part functions earlier and scale into production seamlessly from prototype to production. If plastic parts are strategic to your organization, this is a must-attend event to learn how to bring products to market faster. Agenda: Common methods of how plastic parts are prototyped today How rapid tooling accelerates the product development process and when to use it Real-world case studies from manufacturers who have shortened product development cycles by up to 80%

14 Nov 2024
Microstructural Control in Electron Beam Powder Bed Fusion
For powder bed fusion technologies, electron beam powder bed fusion (EB-PBF) stands out for its high power and fast beam speed. This enables it to not only print challenging metals such as tungsten but also allows for direct control of the resulting microstructure. Join this webinar in which a demonstration of JEOL's EB-PBF technology — as well as its capability for microstructural control of Alloy 718 — will be shown with technical information on how this is achieved.

On Demand
Your Competitive Advantage with Metal 3D Printing
Discover how Rennscot MFG was able to further penetrate the aerospace and semiconductor sectors, by leveraging the EOS M300-4 to expand their production processes. David Bamforth, president and CEO of Rennscot MFG, will share his journey from a small machine shop to an advanced manufacturing powerhouse, highlighting the challenges and triumphs along the way. Gain firsthand knowledge from Fabian Alefeld of the EOS Additive Minds team, who will delve into the lessons learned from helping more than 1,000 companies to successfully enter AM, offering practical strategies for companies transitioning to additive manufacturing. Learn about the unique opportunities that metal 3D printing presents, from enhancing business development to meeting diverse customer requirements across various industries. Don't miss this opportunity to engage with our speakers and explore how metal additive manufacturing can elevate your business. Whether you're new to AM or looking to expand your capabilities, this webinar is your gateway to unlocking new possibilities in manufacturing.

On Demand
Metal Powder and Resin Extraction Using Vacuum Cycle Nucleation
Vacuum cycle nucleation (VCN) is an immersion cleaning and extraction process which takes place in a sealed processing chamber. The pressure in the chamber is lowered and raised at and below the vapor pressure of the heated cleaning liquid. When the vapor pressure is reached, vapor bubbles are formed on the solid surface and these bubbles collapse and exit the bulk fluid. As they exit, they carry the particles and solubilized material to be removed. This vacuum pressure cycle is repeated every two seconds until the desired cleanliness is achieved. VCN cleaning is followed by a VCN water rinse and vacuum drying. Agenda: What is VCN? How does VCN work? Videos of the process

On Demand
3D Printed Ceramics for MedTech: Multifeature Disruption
How can ceramic 3D printing provide a unique solution for every patient? What is the added value? Ceramic 3D printing is not about replacing well-established processes — it's here to complete them. In this webinar, Lithoz will look at several current applications in the medical field: first with silicon nitride manufacturer SiNAPTIC Technologies and then bioceramic experts Himed. With their years of experience in medical applications, this webinar will explain in full detail how ceramics can complement the metal materials conventionally used for implants and why ceramic is even sometimes the material of choice over metal. Agenda: Introducing the challenges in the medical industry today The powerful ceramic 3D printing technology for medical applications, explained by Lithoz An overview of ceramic medical applications already in use today by advanced ceramic materials expert SiNAPTIC Technologies An in-depth look at ceramic materials and their applications by experienced bioceramic manufacturer Himed
Events See All

4 Feb 2025
Additive Manufacturing Strategies 2025
The eighth annual Additive Manufacturing Strategies (AMS 2025) networking business summit takes place February 4-6, 2025, in New York City. This 3D printing conference features keynote presentations and panel discussions surrounding growth, deployment and investment strategies in industrial additive manufacturing.

5 Mar 2025
National Surface Finishing Day
Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

3 Jun 2025
ADDIT3D
Innovative industrial solutions in additive technology and 3D printing will take center stage at the ninth edition of ADDIT3D, to be held from June 3-5, 2025 at the Bilbao Exhibition Centre. The international trade show will take place as part of +INDUSTRY, one of the major meeting points for advanced manufacturing and Industry 4.0.

25 Aug 2025
National Composites Week 2025
The goal of National Composites Week is to celebrate and bring attention to the myriad ways that composite materials and composites manufacturing contributes to the products and structures that shape the American manufacturing landscape today. Learn how you can participate in this year's National Composites Week on NationalCompositesWeek.com.
Video See All

4 Nov 2024
Two AM Processes — DED Plus LPBF — Combine in NASA Thrust Chamber Assembly
Our video from Marshall Space Flight Center details the multi-metal part, and how it brings significant time and cost savings to spacecraft production.

29 Oct 2024 Metal
Video: Hybrid Manufacturing Without Melting: Hermle’s Metal Powder Application (MPA) Process
The Metal Powder Application (MPA) process uses cold spray to apply metal to an existing workpiece. Because the material deforms rather than melts, MPA opens new possibilities for functional grading and other multimaterial applications.

22 Oct 2024 LPBF
Video: Laser Powder Bed Fusion Platform Designed for Safety, Ease of Use
One Click Metal’s compact metal 3D printing platform offers powder handling features to make this affordable system accessible and safe for many types of facilities. See one application in this video, filmed at IMTS 2024.

15 Oct 2024 Distributed Manufacturing
Video: Enabling the Digital Inventory with 3D Printing
Würth Additive Group’s Digital Inventory Service (DIS) platform aims to make it easy and secure to store part files in digital inventory, and deploy the data for manufacturing as required. See a demo in this video filmed at IMTS 2024.

10 Oct 2024 Automation
How 3D Printing Aids Automation, and How Additive Will Reach Farther With Robots: AM Radio #55
Robots & Autonomy editor Julia Hider joins the AM Radio podcast for an episode all about the ways that 3D printing and robotics are advancing and assisting each other.

3 Oct 2024 Materials
Cranial Implant 3D Printed From Hydroxyapatite Ceramic: The Cool Parts Show #76
Cranial implants are typically made from titanium or PEEK; in this episode of The Cool Parts Show, we look at how implants made from a bioceramic can improve osseointegration and healing.
News See All

1 Nov 2024 Automation
MatGPT Enterprise Uses AI to Integrate and Leverage Internal Data Into a Dedicated, Secure Knowledge Database
Formnext 2024: Fehrmann MaterialsX’s AI solution has been specifically designed to help companies optimize workflows, increase efficiency and improve customer communication.

1 Nov 2024 Polymer
DyeMansion to Distribute ASM’s VX1 Entry-Level Vapor Smoothing System
With this partnership, the two Munich-based companies are aiming to make vapor smoothing available to a wider audience.

30 Oct 2024 Materials
Nano Dimension Develops Advanced Software, Resin and Printers for Micro 3D Printing
Formnext 2024: The Fabrico 3.2 software for Fabrica micro 3D printers is said to deliver improved print times of up to 70%, while the Ataru resin is engineered specifically for digital light processing 3D printers. Also, the Admatec series of 3D printers have the capability to 3D print advanced, complex technical ceramics.

30 Oct 2024 IMTS
Challenging Market, Industry Conditions Lead to Postponement of Formnext Chicago
Event organizers plan to continue their mission with added enhancements to the Additive Manufacturing Sector and expanded conferences at IMTS – The International Manufacturing Technology Show in 2026, which is the world’s largest manufacturing event.

30 Oct 2024 Heat treating
DRYCON Industrial Filament Dryer Offers Dual-Chamber Capacity to Customize Drying Conditions to Enhance Part Quality
BigRep’s DRYCON filament dryer for industrial-strength parts is a 3-in1 machine designed to deliver consistent filament conditions for better and repeatable print quality, lower costs per part, and enhancing part strength and durability.

25 Oct 2024 Postprocessing
Rösler Smart Solutions Service Digitizes, Enhances Mass Finishing and Shot Blasting Processes
RSS integrates digital technologies into existing manufacturing processes, making them more transparent, efficient and responsive, offering manufacturers tangible economic and operational benefits.
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Video: The Challenges Facing Additive Manufacturing

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