Peter Zelinski Editor-in-Chief

Peter Zelinski is the editor-in-chief and founding editor of Additive Manufacturing Media, which for over 10 years has reported on the advance of industrial 3D printing technology and its use in production, along with the ways it is changing part design, applications of materials and the organization of manufacturing enterprises. Zelinski is regularly seen on The Cool Parts Show, the video series he co-created on 3D printing for part production, which has been recognized with an award for Best Use of Video in niche media. He is also known for his coverage of machine shops and CNC machining technology, topics he has written about for Modern Machine Shop for over 25 years. He served as this brand’s editor-in-chief from 2016 to 2023, and his column, “The Z Axis,” ran in Modern Machine Shop from 2000 to 2024. A podcaster, Zelinski appears regularly with Additive Manufacturing Media colleagues in AM Radio, and he also co-hosted a limited-run sister podcast, Made in the USA. In 2020, he was co-host of the U.S. Air Force’s week-long event aimed at manufacturing for military readiness and sustainment, the Advanced Manufacturing Olympics. For Additive Manufacturing Media and Modern Machine Shop parent company Gardner Business Media, Zelinski serves as Director of Editorial, working with all the company’s content creators on their work covering production technology in metalworking, plastics processing and composites. Zelinski holds a degree in mechanical engineering from the University of Cincinnati.

Cool Parts

The Cool Parts Show Fifth Anniversary Livestream: Watch the Recording

We discuss what the show reveals about the state of AM adoption so far. We share updates about cool parts we have covered. Join us in celebrating 5 years of the show about 3D printing for end-use part production.

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Can AM Do Automotive Production? It Already Does; Speed Will Let It Do More

GM additive manufacturing lead on what further advances are needed for greater use of AM in the auto industry.

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How Clean AM Machines Give the DOD Dramatic Lead Time Savings

Quadrus accommodates exotic metals such as tungsten rhenium by fully changing over powder as needed in LPBF machines. One result is the development of a much more efficient process for obtaining hypersonic throat inserts.

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Two 12-Laser AM Machines at Collins Aerospace: Here Is How They Are Being Used

With this additive manufacturing capacity, one room of the Collins Iowa facility performs the work previously requiring a supply chain. Production yield will nearly double, and lead times will be more than 80% shorter.

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Metal

Video Tour: Collins Aerospace AM Production Site in West Des Moines

The 12-laser powder bed fusion machines are at the heart of the company’s new production capacity for aircraft engine parts in both aluminum and nickel-based alloy.

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Intro to Multimaterial Laser Powder Bed Fusion — How Does This Work?

The key is precise layer-by-layer placement of separate metals. See our video discussing the Aerosint system.

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Valves

8 Cool Parts From Formnext 2024: The Cool Parts Show #78

End-use parts found at Formnext this year address various aspects of additive's advance, notably AM winning on cost against established processes.

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With AM, More Compact Titanium Part Replaces Aluminum for Aircraft Wing

General Atomics turns to Norsk Titanium for new wing splice made via DED. See our video filmed at Norsk.

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7 Things We Saw at Formnext 2024 — Video Playlist

There were countless processes, applications and announcements at Formnext 2024. Here are seven standouts Peter Zelinski and Stephanie Hendrixson caught on film.

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Repair via AM Means Large, Expensive Shafts Remain in Service

Wind power shafts costing around $150,000 formerly had to be scrapped due to wear. See our video of the robot DED system now able to repair them.

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Production

When Advocacy Leads to Adoption: How Pella Applies (and Manages) AM Capacity

The window and door maker offers a picture of successful, widespread 3D printing adoption across the different needs of a manufacturing organization. The outreach and education effort worked. Now, here is the next phase.

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Tooling

Video: 3D Printed Hand Tools in Action on Pella Corporation Factory Tour

Examples include an invention for quickly installing window and door weather stripping, a fitting for giving the proper angle to a nail gun, and a clip for which the color is an important feature.

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