Robot Is Production Solution for Laser Metal Deposition
The move from prototyping to production might involve a move from machine tool to robot, but development work between Formalloy and the robot suppliers means the process and programming do not have to change.
Compared to an enclosed machine tool, a robot makes it easy to realize an extended reach for producing more parts in a single cycle. A robot also makes it easy to integrate metal AM with a conveyor for continuous production. The laser metal deposition head seen here is designed for easy change.
Yaskawa worked with Formalloy to realize a robot metal deposition system programmable via G code. The demonstration setup seen here is open to the air, but a system for depositing a reactive metal would need atmospheric containment. This demo was running at Rapid + TCT; see the links for a lot more of our coverage of this show.
In metal additive manufacturing (AM), the move from prototyping to production might involve a very different machine platform, but the process does not have to change.
Formalloy was showing the demonstration seen in the photos above at the recent Rapid + TCT event. This demo of a robot using the company’s laser metal deposition (LMD) head ties together much of our recent coverage, including various posts on AM and robots, one in particular on metal AM with robots, and an article and video interview about Formalloy’s pursuit of the promise of LMD.
According to Formalloy cofounder Melanie Lang, a metal-deposition-based production process might be proven on a stand-alone machine tool, but in production, a robot might be the most versatile solution. The company has worked with robot supplier Yaskawa to enable a robot to run the same G-code program that might have run first on the LMD machine. As our article describes, the head is even easy to change from one to the other.
For more about this year’s Rapid + TCT, check out our video coverage and our 10 impressions of the show.
Related Content
-
Machine Tool Drawbar Made With Additive Manufacturing Saves DMG MORI 90% Lead Time and 67% CO2 Emission
A new production process for the multimetal drawbar replaces an outsourced plating step with directed energy deposition, performing this DED along with roughing, finishing and grinding on a single machine.
-
The Cold Spray Solution to the Casting, Forging Supply Chains
Startup HAMR Industries performs additive manufacturing work at Neighborhood 91 that provides an alternative to traditional casting and forging. Success so far has led to redefining the limits of its additive equipment.
-
3D Printed NASA Thrust Chamber Assembly Combines Two Metal Processes: The Cool Parts Show #71
Laser powder bed fusion and directed energy deposition combine for an integrated multi-metal rocket propulsion system that will save cost and time for NASA. The Cool Parts Show visits NASA’s Marshall Space Flight Center.
