Stephanie Hendrixson

Stephanie Hendrixson Executive Editor

3D Printed Prototypes at Big Ass Fans: Iterate and Validate

3D printing is a common tool in product development, but for this fan manufacturer, it occupies two distinct steps in the process.

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Design

Collaboration Develops Image-Based Workflow for 3D-Printed Part Validation

A team from Synopsys, North Star Imaging and ANSYS developed a process using 3D imaging, processing and CAE to examine the performance of as-manufactured components.

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Materials

Digital Alloys Seeks the Economic Win for Joule 3D Printing

The company is targeting applications where its wire-based deposition technology can win out over conventional manufacturing.

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Metal

Video: Formalloy Finds Flexibility in Laser Metal Deposition

Melanie Lang, founder and managing director of Formalloy, talks with Senior Editor Stephanie Hendrixson about laser metal deposition (LMD) for multiple materials and applications.

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Metal

Directing the Future of Laser Metal Deposition (LMD)

Formalloy is proving that LMD is for more than repairs and large parts. Fast deposition rates, fine detail capabilities and multimaterial support promise to change how parts are designed and made.

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Basics

Video: Inside the Penn State Additive Manufacturing Master's Program, Part 4

Kevin White, mechanical engineer at the Naval Nuclear Lab and student at Penn State, shares how a higher education in AM provides benefits beyond technical training.

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Metal

Simulation Supports Custom 3D-Printed Knife

Build simulation revealed that distortion was likely to occur in this custom chef’s knife. Thermal shrouding and an unusual support structure were used to counter it.

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Video: Inside the Penn State Additive Manufacturing Master's Program, Part 3

Alan Suarez Garcia, advanced manufacturing engineer at GE Healthcare and master's student at Penn State, explains how this degree program changes how he looks at manufacturing.

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Basics

Inside the Penn State Additive Manufacturing Master’s Program, Part 1

PSU's engineering master's degree in additive manufacturing and design offers students and manufacturing professionals a higher education in a continuously maturing field.

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Postprocessing

How Topology Optimization Could Be the Key to Longer-Lasting Hip Implants

Hip stem implants must support the mechanical loads of the patient’s lifestyle, but should also avoid stress shielding. A team from Altair leveraged simulation, topology optimization and 3D printing to design an optimized hip stem that meets both conditions.

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Video: Inside the Penn State Additive Manufacturing Master's Program, Part 2

A conversation with Brad Hanks, Ph.D. student at Penn State University, illustrates the intersection of optimization and AM with the example of an electrode for cancer treatment surgery.

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Additive Manufacturing Demands, and Thrives on, Collaboration

The November issue of Additive Manufacturing magazine highlights alliances that are driving AM knowledge, technology and productivity forward.

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