3D Printing Machine Training

Share

Océane Da Cunha is a biologist at the University of Texas El Paso (UTEP) who gets enthusiastic about the material properties of 3D printed PLA. Those engineering properties are serving her well in her research.

With help from 3D printing, this Ph.D. candidate in ecology and evolutionary biology is learning the answer to a seemingly straightforward question: What are the predators of the western diamondback rattlesnake? Biologists seeking to understand and protect this species do not know the answer with confidence, simply because humans rarely get to witness rattlesnakes being hunted. Da Cunha’s idea: Use 3D printing to create rattlesnake models realistic enough to attract predators, place these models in the desert, and use motion-sensing game cameras to monitor what might come.

3D printed rattlesnake model in position in the desert

One of the 3D printed rattlesnake models in position in the desert. A camera watches nearby. Scroll down to see examples of wildlife footage that the cameras trained on the snakes models have captured. Photo credit: Océane Da Cunha.

Ground temperatures in the desert near El Paso get well above 100°F in the summer. Da Cunha was concerned her idea would fail because the plastic snakes would lose their lifelike appeal through turning soft and deforming in the heat. However, the filament used — Colorfabb polylactic acid (PLA) applied on 3D printers from Ultimaker — has a melting point of 140°F, remaining rigid even at the highest desert temperatures. These snake models have endured and are working as intended, as some of the resulting wildlife video attests (see below).

“I had the idea when I saw realistic 3D printed models that had been made for studying anatomy,” she says. “I realized we could make an anatomically accurate rattlesnake model,” and this represented a potentially important leap. Snake models used for field research in the past were made of clay. “They look like Play-Doh,” she says, and they are only marginally effective. Until now, there was no practical, cost-effective way to create a model that looked convincingly like the snake being studied — convincing enough to reliably draw predators close.

Ecology and evolutionary biology researcher Océane Da Cunha

Ecology and evolutionary biology researcher Océane Da Cunha (seen here with a real snake). Photo credit: Daniel Heuclin.

Her insight, and her success at making it real, land closer to manufacturing than the wildlife research itself might suggest, because the idea illustrates various points about 3D printing’s promise for manufacturing. First, it demonstrates how precisely the tool needed to solve a given challenge can now be easily produced. Second, the question of who can be a manufacturer now has a broader answer, because an inventor with an idea can now become one. Da Cunha was briefly a serial manufacturer herself. GAIA, the makerspace on the UTEP campus, includes 12 Ultimaker 3D printers, and at one point all of them were making rattlesnake models.

Hector Lugo is an instructional technologist on the staff of GAIA, and he aided her in this project. “She brought a dead rattlesnake for us to start with,” he says. (A museum specimen, Da Cunha notes.) Using a 3D scanner along with Skanect and Qlone software, Lugo precisely captured the geometry of the animal, notably including the texture of its scales. Autodesk Fusion 360 and Meshmixer were used to sculpt the resulting model and prepare it for 3D printing.

Ultimaker 3D printers in university of texas el paso GAIA makerspace

At one point, all the Ultimaker 3D printers in the GAIA makerspace were busy making rattlesnake models. Snakes were printed in two pieces: the body (curving in snakelike fashion to fit within the printer) and the head, which was attached later. Photo credit: Hector Lugo.

Models representing different growth stages of the snake were created this way, including baby snake models printed in about 4 hours apiece and adults 80 cm long printed in about 9 hours each. (Build times are for the body. Heads were printed separately and attached.) Thirty-four rattlesnake models in all were printed. Da Cunha hand-painted each one to match the western diamondback’s coloration.

As is the way with inventors, Da Cunha and Lugo had wanted more. The models are visually accurate, Da Cunha says, but not realistic to the olfactory sense. “I thought about ways to add scent to the model,” she says, but found no practical way. This is a missing piece, because some desert predators (coyote, badger) rely on not just sight but smell. Lugo, meanwhile, wanted to add servos for realistic movement. This also proved impractical, but he says he hasn’t given up on the idea for the future. In any case, what is missing has not proven as important as what the models convey, because these realistic snake replicas have proven effective at revealing the desert’s hidden life.

Da Cunha travels out to the desert twice per week to visit her snake replica stations, exchanging SD cards to discover what the cameras watching her PLA models have seen. Predators observed so far include coyote, peccary, fox and roadrunner (which is a predator, despite what cartoons may have taught us). Another rattlesnake predator caught on film: the coach whip, a snake-eating snake.

But perhaps the most telling evidence of how well the snake models are working can be seen not in the behavior of predators, but prey. “I’ve seen small birds getting scared,” she says. “They are so convinced by the 3D printed snakes that they display their aggression response.”

The World According To
Acquire
Airtech
UPM Additive Solutions
AM Radio
The Cool Parts Show
North America’s Premier Molding and Moldmaking Event

Related Content

Materials

Aircraft Ducts 3D Printed in Composite Instead of Metal: The Cool Parts Show #68

Eaton’s new reinforced PEKK, tailored to aircraft applications, provides a cheaper and faster way to make ducts compared to formed aluminum.

Read More
Polymer

Possibilities From Electroplating 3D Printed Plastic Parts

Adding layers of nickel or copper to 3D printed polymer can impart desired properties such as electrical conductivity, EMI shielding, abrasion resistance and improved strength — approaching and even exceeding 3D printed metal, according to RePliForm.

Read More
Supply Chain

What Does Additive Manufacturing Readiness Look Like?

The promise of distributed manufacturing is alluring, but to get there AM first needs to master scale production. GKN Additive’s Michigan facility illustrates what the journey might look like.

Read More
Materials

3D Printed Lattices Replace Foam for Customized Helmet Padding: The Cool Parts Show #62

“Digital materials” resulting from engineered flexible polymer structures made through additive manufacturing are tunable to the application and can be tailored to the head of the wearer.

Read More

Read Next

Metal

3D Printed Animal Enrichment Device: The Cool Parts Show #22

The Cool Parts Show goes to the zoo to learn about a 3D printed enrichment device being used to challenge and engage meerkats, birds, foxes and more in this bonus episode. 

Read More
Metal

Workflow Is Key to Delivering Custom 3D Printed Implants for Animals

A veterinary study on the use of 3D printed titanium cranial plates for dogs has established a workflow for creating these custom devices in less than 3 weeks.

Read More
Polymer

How Avid Product Development Creates Efficiencies in High-Mix, Low-Volume Additive Manufacturing

Contract manufacturer Avid Product Development (a Lubrizol company) has developed strategies to streamline part production through 3D printing so its engineering team can focus on development, design, assembly and other services. 

Read More
3D printing machine trainings