SolidCAM Additive - Upgrade Your Manufacturing
Published

6 Trends in Additive Manufacturing Technology at IMTS 2024

3D printers are getting bigger, faster and smarter. But don’t overlook the other equipment that the AM workflow requires, nor the value of finding the right supplier.

Share

The role of additive manufacturing (AM) in part production is growing, and at IMTS—The International Manufacturing Technology Show happening September 9-14 this year, its footprint is expanding to match. IMTS 2024 features a larger Additive Manufacturing Pavilion than ever before, with veteran suppliers alongside startups and newcomers at the front of the West Building. As you browse these exhibitors, as well as booths found elsewhere at the show, keep an eye out for these trends in AM:

1. Larger Build Volumes

More options for large-format additive manufacturing (LFAM) are represented at this year’s show. While there’s no standard for what makes a printer “large,” expect to see expanded build volumes compared to years past and more systems making use of robots to extend their reach. Keep in mind that larger build volumes are useful not just for building larger parts, but also for printing larger batches of smaller parts at once. 

For processes such as wire arc additive manufacturing and pellet extrusion as seen here, using a robot to provide the motion of the print head can be a flexible way of extending the build envelope to create larger components. 

2. New Options in Metals

From more affordable equipment to new processes to fresh takes on older technologies, there is more variety this year in additive machines for metal part production. Keep an eye out for directed energy deposition (DED) systems designed for the shop floor; multiple “flavors” of electron beam melting (EBM); and various types of sinter-based processes. Also look beyond the AM Pavilion for hybrid machines and others. If you haven’t reevaluated metal 3D printing options recently, this is the time to do so.

DED systems that use wire as their feedstock can be more user-friendly than powder-based systems simply because material handling becomes easier. 

3. Productivity Advances

New 3D printers and updates to existing systems are making processes faster and more productive. Look for features geared toward speed and efficiency, particularly amongst laser powder bed fusion (LPBF), fused filament fabrication (FFF) and stereolithography 3D printers.

3d printed implants

3D printed parts such as these medical implants will almost always require some form of postprocessing such as finish machining (which also means they will also require cutting tools and workholding solutions). 

4. The Other Parts of the AM Workflow

3D printing is the core step in additive manufacturing, but it is preceded by material selection, design and build preparation, and followed by postprocessing and finishing. Whether you have a specific process or printer in mind, take time to explore the other hardware and software you might need — including visiting other Pavilions.

spare part

Working with a service provider can be a good way to dip into additive manufacturing, as well as an option for digitizing inventory so that spare parts like these air ducts can be produced on demand. 

5. Services Available 

Successfully implementing 3D printing doesn’t necessarily mean owning the equipment internally. For companies not yet ready to commit to additive, or for those with AM needs extending beyond their own equipment, you’ll find a number of service providers scattered throughout the AM Pavilion ready to help with your next project. 

6. Smarter Additive Manufacturing

Software suppliers on hand in the AM Pavilion are improving 3D printing outcomes with tools for part design, build preparation, traceability, simulation and more. Artificial intelligence (AI), machine learning, computer vision, sensors and more are making additive manufacturing more reliable, as well as more automated. The next phase of AM is optimized, intelligent and responsive — and you’ll find the tools enabling this here at IMTS.

Acquire
Airtech
SolidCAM Additive - Upgrade Your Manufacturing
World According To
The Cool Parts Show
AM Radio
North America’s Premier Molding and Moldmaking Event

Related Content

Metal

3D Printed Titanium Replaces Aluminum for Unmanned Aircraft Wing Splice: The Cool Parts Show #72

Rapid Plasma Deposition produces the near-net-shape preform for a newly designed wing splice for remotely piloted aircraft from General Atomics. The Cool Parts Show visits Norsk Titanium, where this part is made.

Read More
Defense

At General Atomics, Do Unmanned Aerial Systems Reveal the Future of Aircraft Manufacturing?

The maker of the Predator and SkyGuardian remote aircraft can implement additive manufacturing more rapidly and widely than the makers of other types of planes. The role of 3D printing in current and future UAS components hints at how far AM can go to save cost and time in aircraft production and design.

Read More
Machining

How Machining Makes AM Successful for Innovative 3D Manufacturing

Connections between metal 3D printing and CNC machining serve the Indiana manufacturer in many ways. One connection is customer conversations that resemble a machining job shop. Here is a look at a small company that has advanced quickly to become a thriving additive manufacturing part producer.

Read More

With Electrochemical Additive Manufacturing (ECAM), Cooling Technology Is Advancing by Degrees

San Diego-based Fabric8Labs is applying electroplating chemistries and DLP-style machines to 3D print cold plates for the semiconductor industry in pure copper. These complex geometries combined with the rise of liquid cooling systems promise significant improvements for thermal management.

Read More

Read Next

IMTS

AM Workshop at IMTS: Succeeding With Powder Bed Fusion

A half-day event at the International Manufacturing Technology Show focuses on tactics for success for machine shops and other manufacturers preparing to embrace production 3D printing via powder bed fusion.

Read More
SLS

3D Printed Polymer EOAT Increases Safety of Cobots

Contract manufacturer Anubis 3D applies polymer 3D printing processes to manufacture cobot tooling that is lightweight, smooth and safer for human interaction.

Read More
Materials

Alquist 3D Looks Toward a Carbon-Sequestering Future with 3D Printed Infrastructure

The Colorado startup aims to reduce the carbon footprint of new buildings, homes and city infrastructure with robotic 3D printing and a specialized geopolymer material.

Read More
SolidCAM Additive - Upgrade Your Manufacturing