Metal
Machine Tool Drawbar Made With Additive Manufacturing Saves DMG MORI 90% Lead Time and 67% CO2 Emission
A new production process for the multimetal drawbar replaces an outsourced plating step with directed energy deposition, performing this DED along with roughing, finishing and grinding on a single machine.
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Nidec Machine Tool’s LAMDA5000 Enables Very Large-Scale DED Metal Additive Manufacturing
The company says this large-format 3D printer expands the capabilities of laser powder DED 3D printing.
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Xact Metal Collaborates With Join3d in Spain and Portugal
The companies are working together to bring affordable metal 3D printing to Spain and Portugal.
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3D Printed Titanium Replaces Aluminum for Unmanned Aircraft Wing Splice: The Cool Parts Show #72
Rapid Plasma Deposition produces the near-net-shape preform for a newly designed wing splice for remotely piloted aircraft from General Atomics. The Cool Parts Show visits Norsk Titanium, where this part is made.
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Titanium Cheaper Than Aluminum? The Cool Parts Show All Access
General Atomics’ Steve Fournier describes how directed energy deposition makes titanium economical for aircraft structural components.
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Ceratizit 3D Prints Indexable Insert Milling System for Machining Heat-Resistant Materials
Despite the complexity of the coolant holes inside the tool body, the MaxiMill – 211-DC is compatible with standard adapters with through-coolant supply without requiring any standard coolant on the chipbreaker.
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Volkmann vHub 250 Metal Powder Storage System Automates Buffering, Intermediate Storage
The vHub 250 metal powder storage system can operate as a stand-alone unit or within a closed loop system in both normal air environments and under inert conditions as an option.
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Will the Successes of NASA’s RAMFIRE Project Lead to an Operational Aerospike Engine?
NASA’s RAMFIRE project has additively manufactured a 36-inch diameter aerospike nozzle with complex integral coolant channels for a more efficient way to propel rockets to outer space. NASA engineers will use this as a proof of concept to inform future component designs.
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From Elementum 3D: Will NASA’s RAMFIRE Project Lead to an Operational Aerospike Engine?
This chronicle from Elementum 3D describes the success of NASA’s RAMFIRE project which additively manufactured a 36-inch diameter aerospike nozzle with complex integral coolant channels for a more efficient way to propel rockets to outer space. Engineers plan to use this as a proof of concept for future component designs as NASA reimagines rocket engine technology.
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Farsoon SRS Technology Reduces Number of Supports for Metal 3D Printing
The SRS (Support Reduction System) technology was developed to address one of the most challenging aspects of additive manufacturing — internal stress and deformation during the cooling phase of metal LPBF, which can lead to part failure, especially in overhanging structures.
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