Cool Parts

Production

Durable, Waterproof 3D Printed Casts: The Cool Parts Show #58

Recovering from an injury with an ActivArmor cast means that patients can exercise, bathe and live life while they heal. We get a firsthand look at the solution in this episode of The Cool Parts Show. 

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Software

3D Printed Cutting Tool for Large Transmission Part: The Cool Parts Show Bonus

A boring tool that was once 30 kg challenged the performance of the machining center using it. The replacement tool is 11.5 kg, and more efficient as well, thanks to generative design.

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Metal

3D Printed Metal Filters Protect Circuit Breakers from Explosion: The Cool Parts Show #57

New high-voltage circuit breakers from Schneider Electric make use of 3D printed metal filters to protect people and equipment in the event of an overload. Binder jetting provided both the geometric complexity and price point needed for these parts. 

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Metal

3D Printed Valve Part Protects Pipes by Preventing Cavitation: The Cool Parts Show #56

The Fisher Cavitrol Hex trim from Emerson divides the fluid flow into numerous parallel streams thanks to geometry made possible through additive manufacturing.

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Automation

3D Printed Conveyor Mat Aids Automation: The Cool Parts Show #55

Additive manufacturing for long, flexible sections of brush material? On this episode of The Cool Parts Show, how a continuous DLP system provides the answer for a component critical to vibratory automation systems.

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Polymer

3D Printed Replacement Clamp for an F-16 Aircraft: The Cool Parts Show #54

3D printing is a valuable addition to sustainment programs, but only if printed parts can be qualified as fast and flexibly as they can be made. In this episode of The Cool Parts Show, we look at the clamp that won the Air Force’s Approval Sprint Challenge designed to address this need. 

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Mold Tooling

Rekkie AR Ski Goggles Made Possible With 3D Printing: The Cool Parts Show #53

When the electronics enclosure key to these AR goggles proved difficult to mold, 3D printing allowed the inventors to keep the complexity — while also making improvements for assembly and user experience. 

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Materials

Drones Take Flight with Metal and Polymer 3D Printed Parts: The Cool Parts Show Bonus

Drones produced by Cobra Aero now incorporate many 3D printed parts made through laser powder bed fusion and Multi Jet Fusion processes. 

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3D Printed Brake Panel for the Rail Industry: The Cool Parts Show #52

In this episode of The Cool Parts Show, laser powder bed fusion simplifies the manufacturing of air brake panels for light rail systems made by Wabtec.

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Cool Parts

What We've Learned From 50 Episodes of The Cool Parts Show: AM Radio #24

Where is 3D printing headed? What makes a printed part “cool”? What even counts as a “part”? In this episode of the AM Radio podcast, I sit down with my co-host on another project, The Cool Parts Show, to reflect on where 50 episodes have taken us. 

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POW!
Cool Parts Show 5 Years
25+ Metal AM Powders
Cool Parts Show 5 Years