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DEDSmart Tool Harnesses Data in Real-Time for Build Quality Verification

FormAlloy Technologies’ DEDSmart technology for autonomous DED builds and build data logging utilizes enhanced in-situ monitoring and control, and the power of data, to complete builds autonomously while data logs are automatically exported enabling Digital Build Certification.

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Photo Credit: FormAlloy Technologies

Photo Credit: FormAlloy Technologies

FormAlloy Technologies, a directed energy deposition (DED) metal additive manufacturing (AM) solutions company, has developed technology for autonomous DED builds and build data logging. Utilizing enhanced in-situ monitoring and control, and the power of data, builds are completed autonomously while data logs are automatically exported enabling Digital Build Certification. This capability is now available with both powder and wire.

The FormAlloy-developed autonomous build and data logging capability, known as DEDSmart, enables users to harness the power of data by recording all build parameter data, exporting time-stamped data and analyzing the data post-build to verify the build quality. This capability also offers a playback feature so that a process can be frozen and repeated as desired. DEDSmart utilizes all system speeds, feeds and sensors to create a comprehensive build history and generate full-quality, repeatable components.

“DEDSmart provides unprecedented capability for customers to produce consistent and high-quality end-use parts from powder or wire feedstock, with open access to data sets for analysis, performance correlation and part certification,” says Melanie Lang, FormAlloy CEO.


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