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BMF Receives FDA Clearance for UltraThineer Dental Veneer Material

The zirconia materials are now qualified for use in the production of the world’s thinnest cosmetic veneers, which require significantly less tooth preparation or grinding, thereby preserving more of the patient’s natural enamel.

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UltraThineer and regular veneer. Source: Boston Micro Fabrication

UltraThineer and regular veneer. Source: Boston Micro Fabrication

Boston Micro Fabrication (BMF), a provider of advanced manufacturing solutions for ultrahigh precision applications, has received U.S. Food and Drug Administration (FDA) 510(k) clearance for its UltraThineer material used to create what it says is the world’s thinnest cosmetic dental veneer. The company says these dental veneers are thinner and smaller than what’s currently on the market, helping patients have a better experience and reducing the prep time for dentists.

The 3D printed veneers use projection microstereolithography (PµSL), a technology that enables greater resolution, accuracy and precision to custom manufacture veneers that are three times thinner than traditional veneers. The UltraThineer veneers requires significantly less preparation for dental professionals, enabling preservation of the patient’s original enamel with a more realistic final appearance.

“We are thrilled to hear that the UltraThineer veneer has received FDA 510(k) clearance,” says Dany Karam, Advanced Dental Technologies president. “This is a significant milestone for our industry as having the ability to 3D print veneers in zirconia is a game changer for dental technology. This breakthrough allows us to offer patients high-quality veneers that require minimum prepping. This is just the beginning of our journey to revolutionize dental care, and we look forward to working with BMF to begin offering the UltraThineer to dental patients across the country.”

According to the company, UltraThineer veneers are the world’s thinnest veneers and feature advanced material, a production workflow and a finishing process to deliver more comfortable and less invasive options in cosmetic dentistry. Developed in collaboration with Peking University, dental labs can now offer this highly precise alternative to traditional veneers for dental practices across the U.S., powered by BMF’s unique, microscale printing technology. Additive manufacturing, or 3D printing, is already proven across multiple dental applications including orthodontic aligners, mouth guards, drill guides and dentures due to the need for on-demand, personalized custom solutions.

“After refining this process, technology and material for the last year, we’re incredibly encouraged by the FDA’s expedient review of the UltraThineer material so we can quickly bring it to consumers looking for a more streamlined veneer solution,” says Professor Sun Yuchun, Peking University School of Stomatology. “With the same durability as traditional veneers, dental labs across the U.S. can now deliver an improved veneer option that isn’t as invasive for the patient, minimizing tooth reduction and improving the overall appearance of teeth.”

BMF has begun to partner with dental labs in the U.S. and expects to have the products commercially available in the second half of 2024. The UItraThineer material represents the latest innovation delivered by BMF as the company looks to explore and establish new applications where its technology can reduce production time and cost.

“We’ve continued to innovate our solutions and explore end-use applications that can be uniquely enabled by the PµSL process in dentistry and the life sciences. We are very pleased with our recent 510(k) clearance and the progress we’ve made towards commercializing this technology to offer more options for patients considering cosmetic dentistry,” says John Kawola, BMF CEO-Global.

In addition, BMF is developing complementary cosmetic dentistry offerings in international markets to support both direct-to-patient and provider-enabled access to thinner veneers.

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