Formlabs’ Elastomeric Resins Expand Options for Patient-Specific Care
Formlabs’ first elastomeric BioMed materials — BioMed Elastic 50A Resin, BioMed Flex 80A Resin and IBT Flex Resin — can streamline workflows and reduce labor time for flexible, dental and medical biocompatible parts.
Share
Read Next
BioMed Elastic 50A Resin is suited for long-term skin contact and short-term mucosal membrane contact for flexible patient-matched medical device components, comfortable medical devices and tissue medical models. Photo Credit: Formlabs
Formlabs has added three health care-focused materials to its library with BioMed Elastic 50A Resin, BioMed Flex 80A Resin and IBT Flex Resin. The two BioMed materials can expand the applications for 3D printing in health care, reducing the time and costs associated with traditional production methods (such as molding) for surgical models, medical devices and more. The IBT Flex Resin is designed with tear-resistant, accurate and transparent properties for dental applications, including 3D printed direct composite restoration guides and indirect bonding trays.
According to Formlabs, since the pandemic 3D printing applications in health care and dental have grown with facilities, health networks and providers turning to 3D printers and medical materials to satisfy demand for patient care to solve supply chain challenges. As providers continue recognizing the benefits of patient-specific care that is possible with 3D printing, Formlabs is supporting the momentum with new materials that will reduce production costs and time, expanding access to patient-specific, directly 3D printed dental guides, surgical models, medical components and medical devices.
“Adoption of 3D printing is accelerating in health care and dentistry, bringing patients the benefit of personalized care that improves comfort and outcomes,” says Guillaume Bailliard, Formlabs president of Health Care. “Formlabs’ materials development team is dedicated to delivering new materials and solutions that will advance 3D printing in health care and dental workflows, and expand the possibilities for patient-specific care. By adding these new flexible and elastomeric materials to our extensive biocompatible and dental materials library, we are ushering in a new wave of personalized health care and digital dentistry that will bring the benefits directly to patients.”
BioMed Elastic 50A Resin and BioMed Flex 80A Resin are biocompatible materials with ISO 10993 and USP Class VI certifications that enable an expanded personalized approach to health care. These materials are suited for long-term skin contact and short-term mucosal membrane contact for flexible patient-matched medical device components, comfortable medical devices and tissue medical models for surgeons to reference in the operating room. Each material delivers varying flexibility to suit different applications.
BioMed Elastic 50A resin is a soft and elastic material for applications requiring comfort, biocompatibility and transparency. The material’s elasticity will suit mass-personalized medical devices requiring long-term skin contact and patient-specific fit, soft-tissue models, gastrointestinal models for fluidics visualization or complex neurovascular models for surgeons to reference in the operating room.
BioMed Flex 80A Resin is a firm, flexible, medical-grade material for applications requiring durability, biocompatibility and transparency. The ability to directly print this medical-grade resin can reduce workflow times by eliminating molding to directly produce flexible, patient-specific medical devices or firm tissue medical models surgeons can reference in the operating room.
IBT Flex Resin is a Class I FDA registered, biocompatible material that delivers consistent, predictable outcomes for printing highly accurate, indirect bonding trays and direct composite restoration guides. With enhanced flexibility, tear resistance and translucency, this material can enable dental labs and clinics to save time and costs while maintaining the accuracy needed for the seamless and precise application of orthodontic brackets and restorative composite materials.
- Learn about Formlabs’ efforts to ease treatment for children with severe burns using face masks produced with 3D printing. Working with Formlabs, the Romans Ferrari Center developed a digital workflow for creating custom compressive masks for treating facial burns using 3D scanning and 3D printing — without having to touch the patient.
- Read about Formlabs’ development of tough elastomer powder for strong, functional, skin-safe parts. The TPU 90A powder is the first elastomer material for its Fuse Series 3D printers and which enables durable, skin-safe parts at a low cost for a variety of industries, including health care, consumer goods, manufacturing and engineering.
- Here are some more additions to Formlabs Material portfolio for dental and medical applications. Formlabs’ Dental LT Comfort Resin is a flexible, durable material for comfortable long-term occlusal splints, nightguards and bleaching trays. BioMed Durable Resin is approved for human contact, and enables durable biocompatible and impact-resistant medical devices and instruments.
Related Content
6 Trends in Additive Manufacturing Technology at IMTS 2024
3D printers are getting bigger, faster and smarter. But don’t overlook the other equipment that the AM workflow requires, nor the value of finding the right supplier.
Read MoreQ&A With Align EVP: Why the Invisalign Manufacturer Acquired Cubicure, and the Future of Personalized Orthodontics
Align Technology produces nearly 1 million unique aligner parts per day. Its acquisition of technology supplier Cubicure in January supports demand for 3D printed tooling and direct printed orthodontic devices at mass scale.
Read MoreUnderstanding PEKK and PEEK for 3D Printing: The Cool Parts Show Bonus
Both materials offer properties desirable for medical implants, among other applications. In this bonus episode, hear more from Oxford Performance Materials and Curiteva about how these companies are applying PEKK and PEEK, respectively.
Read MoreActivArmor Casts and Splints Are Shifting to Point-of-Care 3D Printing
ActivArmor offers individualized, 3D printed casts and splints for various diagnoses. The company is in the process of shifting to point-of-care printing and aims to promote positive healing outcomes and improved hygienics with customized support devices.
Read MoreRead Next
Carnegie Mellon Helps Industry, Students Prepare for a Manufacturing Future with AM and AI
Work underway at the university’s Next Manufacturing Center and Manufacturing Futures Institute is helping industrial additive manufacturers achieve success today, while applying artificial intelligence, surrogate modeling and more to solve the problems of the future.
Read MorePostprocessing Steps and Costs for Metal 3D Printing
When your metal part is done 3D printing, you just pull it out of the machine and start using it, right? Not exactly.
Read MoreNew Equipment, Additive Manufacturing for Casting Replacement and AM's Next Phase at IMTS 2024: AM Radio #54
Additive manufacturing’s presence at IMTS – The International Manufacturing Technology Show revealed trends in technology as well as how 3D printing is being applied today and where it will be tomorrow. Peter Zelinski and I share observations from the show on this episode of AM Radio.
Read More