How Machining Makes AM Successful for Innovative 3D Manufacturing

Connections between metal 3D printing and CNC machining serve the Indiana manufacturer in many ways. One connection is customer conversations that resemble a machining job shop. Here is a look at a small company that has advanced quickly to become a thriving additive manufacturing part producer.

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Production

Southern Indiana’s Thriving AM Part Producer — What I Saw at Innovative 3D Manufacturing: AM Radio #49

Recorded just after the visit to the laser powder bed fusion contract manufacturer, here is a conversation exploring observations and impressions of this company and its metal 3D printing work.

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DED

Push-Button DED System Aims for Machine Shop Workflow in Metal AM

Meltio M600 metal 3D printer employs probing, quick-change workholding and wire material stock to permit production in coordination with CNC machines.

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Multimaterial, Self-Sensing, 3D Printed Scoliosis Braces

Startup Fited and Brightlands Materials Center have developed a lighter weight, thinner CFRP corrective brace, including pressure sensors made from continuous carbon fibers.

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Production

7 Things You’ll Learn at the NPE2024 3D Printing Workshop

Are you a molder, toolmaker or OEM looking to adopt 3D printing? Here are 7 lessons about this technology that will be explored during a workshop at NPE2024: The Plastics Show.

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AM Workshop
IMTS
SolidCAM Additive - Upgrade Your Manufacturing
SolidCAM Additive - Upgrade Your Manufacturing
The Cool Parts Show

Featured

Machining

AM Workshops: The 3D Printing Conferences at NPE and IMTS 2024

We are presenting half-day conferences on additive manufacturing at both of the two largest manufacturing events in North America this year. Join us!

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Making Sense of Qualification, Certification and Standards in Additive Manufacturing: AM Radio #48

AM needs standards and processes for qualification and certification just like any other process. In this conversation with Dr. Tim Simpson, AM editors dive into the distinctions between these terms, and explore how they are influencing additive adoption and advancement. 

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LFAM

Aircraft Ducts 3D Printed in Composite Instead of Metal: The Cool Parts Show #68

Eaton’s new reinforced PEKK, tailored to aircraft applications, provides a cheaper and faster way to make ducts compared to formed aluminum.

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Are You a 3D
The Cool Parts Show
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AM Workshop
Latest Issue

Metal

Tooling

Chuck Jaws Achieve 77% Weight Reduction Through 3D Printing

Alpha Precision Group (APG) has developed an innovative workholding design for faster spindle speeds through sinter-based additive manufacturing.

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Metal

Sustainable Metal Powder Company Addresses Next Piece of Road Map: Renewable Energy

Continuum Powders, the material production arm of small-scale foundry technology company MolyWorks, has announced new partnerships aimed at further reducing the environmental impact of its metal powder production.

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Production

Video: MoldJet Sinter-Based Additive Manufacturing at Alpha Precision Group

Alpha Precision Group (APG) in Ridgway, Pennsylvania, applies a range of sinter-based AM processes to produce metal parts. This video explores the MoldJet process from Tritone Technologies. 

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Polymer

Polymer

Complete Speaker Lineup Announced for the 3D Printing Workshop at NPE2024: The Plastics Show

Presentations will cover 3D printing for mold tooling, material innovation, product development, bridge production and full-scale, high-volume additive manufacturing. 

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Polymer

Voxel Developing AI Alternative to Generative Design

Newly opened Ohio facility is where geometric cells are made and tested to inform the machine learning system that will “know,” without computation, what 3D printed form satisfies a given set of needs.

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Polymer

6 Flexible Polymer Parts Made With 3D Printing

Additive manufacturing in polymer offers a way to realize various engineered properties, including just the right level of cushion or springiness in the part.

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Composite

Composites

Eaton Developing Carbon-Reinforced PEKK to Replace Aluminum in Aircraft Air Ducts

3D printable material will meet ESD, flammability and other requirements to allow for flexible manufacturing of ducts, without tooling needed today.

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Composites

Video: Reinforcing (and Joining) Parts After 3D Printing

Reinforce 3D has developed a method that can be applied to strengthen 3D printed parts by feeding continuous fiber and resin through them. The technique also enables joining parts of various materials and manufacturing methods.

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Production

Next-Gen Horse Trailers to Be Built With Robotic 3D Printing

Double D Trailers is currently developing a prototype horse trailer that will be made with large-format additive manufacturing. The technology brings potential benefits for labor, weight and design features to this subset of recreational vehicles.

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AM Radio
AM Workshop
SolidCAM Additive - Upgrade Your Manufacturing
3D Printed Ductile Spikes for Better Sound Quality: The Cool Parts Show Bonus

3D Printed Ductile Spikes for Better Sound Quality: The Cool Parts Show Bonus

What Is Neighborhood 91?

What Is Neighborhood 91?

Video: Intelligent Layering Metal 3D Printing at 3DEO

Video: Intelligent Layering Metal 3D Printing at 3DEO

Hybrid Additive Manufacturing Machine Tools Continue to Make Gains (Includes Video)

Hybrid Additive Manufacturing Machine Tools Continue to Make Gains (Includes Video)

Making Sense of Data from Directed Energy Deposition (DED)

Making Sense of Data from Directed Energy Deposition (DED)

basics/101

AM 101: What Is Binder Jetting? (Includes Video)

Binder jetting requires no support structures, is accurate and repeatable, and is said to eliminate dimensional distortion problems common in some high-heat 3D technologies. Here is a look at how binder jetting works and its benefits for additive manufacturing.

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cool parts

Flexible Bellows Made Through Metal 3D Printing: The Cool Parts Show #64

Can laser powder bed fusion create metal parts with controlled flexibility? We explore an example in this episode of The Cool Parts Show. 

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large format

Velo3D Develops Supplier Network to Scale Production of Sapphire XC Machine (Includes Video)

The company’s larger size machine is also the machine seeing larger demand. Successful integration of subassembly suppliers with the company’s own production in California began this year.

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