Wire Arc Additive Manufacturing (WAAM)

Caracol Develops Vipra AM Robotic Metal DED 3D Printing Platform for Manufacturing Large-Scale Metal Parts

Formnext 2024: The integrated DED metal platform for large-scale components combines hardware and software with advanced robotic monitoring and automation.

Angela Osborne
Managing Editor, Gardner Business Media

Video: For 3D Printed Aircraft Structure, Machining Aids Fatigue Strength

Machining is a valuable complement to directed energy deposition, says Big Metal Additive. Topology-optimized aircraft parts illustrate the improvement in part performance from machining as the part is being built.

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Army Corps of Engineers 3D Prints New Poe Lock Arrestor Arm

New Poe Lock arrestor arm is the largest U.S. civil works component produced by a 3D printer. A six-month Poe Lock closure would temporarily reduce the U.S. gross domestic product by $1.1 trillion, resulting in the loss of 11 million jobs, according to a DHS study. Faced with this challenge, advances in additive manufacturing offered transformative potential.

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Fastech Joins Meltio’s US Manufacturing Partner Network

Fastech has incorporated Meltio’s wire-laser metal 3D printing technology into its portfolio with the acquisition of a Meltio Engine Robot Integration.

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Top 10 Additive Manufacturing Stories of 2023

Laser powder bed fusion, proprietary AM processes, machining and more made our list of top 10 articles and videos by pageviews this year.

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Finland’s Largest Metal 3D Print Withstands Pressure Vessel Test, Vastly Exceeding Expectations

The pressure vessel was created in cooperation between Andritz Savonlinna Works and the Finish Additive Manufacturing Ecosystem (FAME), and withstood the nondestructive and destructive tests carried out by LUT University.

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Daimler, OMIC Evaluate Wire-Fed DED for Moldmaking

3D printing a core and cavity on machine from Gefertec, followed by machining, allowed for a complete mold tool to be produced in three days.

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Video: Machining and Directed Energy Deposition (DED) Aid One Another and Work Together

DED parts made by a machine tool provider illustrate various ways the strategic consideration of either metal 3D printing or machining helps the other process.

Peter Zelinski
Editor-in-Chief, Additive Manufacturing

Siemens, Gefertec Collaborate on Additive Manufacturing Software

Siemens’ NX software now supports operations for Wire Arc Additive Manufacturing (WAAM) printing technology.

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What Is the Role for Additive Manufacturing in Aircraft Structural Components?

Spirit AeroSystems recently began installing the Boeing 787’s first titanium structural component to be made through AM. The part is not critical but also not minor. I spoke with manufacturing leaders at Spirit about the meaning of the part and the way forward for additive in aircraft structures.

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SBI Unveils M3DP Metal AM System for Serial Production

SBI has announced its metallic 3D printing (M3DP) system, a wire and arc additive manufacturing (WAAM) process that uses a plasma arc and welding wire.

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Consortium Builds Ship Propeller Via Wire plus Arc Additive Manufacturing (WAAM)

The robot-driven deposition technology has been successfully applied in a propeller application for the marine industry.

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AM System Using TIG Welding and Robot Relies on Flexible Enclosure for Gas Protection

The WAAM system has demonstrated the ability to produce a titanium aircraft part, but titanium in particular requires protection against oxidation.

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Big Metal Additive: The Difference Between a Shape and a Part Is Quality

Preparing to scale directed energy deposition to ongoing full production is not a technological challenge: DED is ready. But it is an organizational challenge, says the company founder. Here is what it means to implement a quality system.

Peter Zelinski
Editor-in-Chief, Additive Manufacturing

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Video: 5" Diameter Navy Artillery Rounds Made Through Robot Directed Energy Deposition (DED) Instead of Forging

Big Metal Additive conceives additive manufacturing production factory making hundreds of Navy projectile housings per day.

Peter Zelinski
Editor-in-Chief, Additive Manufacturing

Airtech International Inc.