Mass Customization

8 Cool Parts From Formnext 2024: The Cool Parts Show #78

End-use parts found at Formnext this year address various aspects of additive's advance, notably AM winning on cost against established processes.

Peter Zelinski
Editor-in-Chief, Additive Manufacturing

Lessons in Personalized Production From the 3D Systems Surgical Guide Process

Tailor-made manufacturing is one of AM’s richest possibilities, but the success factors inevitably draw on more than AM.

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Q&A With Align EVP: Why the Invisalign Manufacturer Acquired Cubicure, and the Future of Personalized Orthodontics

Align Technology produces nearly 1 million unique aligner parts per day. Its acquisition of technology supplier Cubicure in January supports demand for 3D printed tooling and direct printed orthodontic devices at mass scale.

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Overcoming the Bottleneck to Customized Manufacturing: Quoting

Spokbee’s software-as-a-service platform is shaving months off of the quoting and pricing process for 3D printed and other types of configurable products.

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8 Ways the Plastics Industry Is Using 3D Printing

Plastics processors are finding applications for 3D printing around the plant and across the supply chain. Here are 8 examples.

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3D Systems, Klarity Partner to Expand Access to Patient-Matched Radiotherapy Innovations

Klarity has added 3D Systems’ VSP Bolus to its radiotherapy solutions, enabling radiotherapy clinics in the U.S. and Canada to embrace 3D printing technology without investing in costly, time-consuming software.

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8 Cool Parts From Formnext 2023: The Cool Parts Show #65

New additive manufacturing technologies on display at Formnext were in many cases producing notable end-use components. Here are some of the coolest parts we found at this year’s show.

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Semiconductors, Tungsten, AM Affordability and More from Formnext 2024: AM Radio #56

The trade show included increased applications for the semiconductor market, machine launches and technology advances aimed at cost cutting, plenty of LFAM and more. Listen to our conversation on Formnext 2024. 

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

Researchers Develop Method for Creating Customized 3D Printed Metals With Contrasting Properties

Researchers were able to use 3D printing techniques and tweak printing parameters to produce a 3D printed metal with different microstructures that create stronger and weaker regions in the exact locations in the metal that they wanted.

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EOS Launches Digital Foam Architects Network

EOS created the collaborative additive manufacturing alliance to accelerate time-to-market for 3D printed foam applications.

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Materialise Opens Medical 3D Printing Facility

At the new facility in Plymouth, Michigan, Materialise specializes in the 3D printing of personalized titanium cranio-maxillofacial (CMF) implants for more patient-specific care.

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Lithoz, Himed Partner for Research on 3D-Printable Medical-Grade Bioceramics

This collaboration is designed to help grow the range of biocompatible materials suitable for a future that includes highly customized, patient-specific medical solutions that can be printed on demand.

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3D Printed Lattices Replace Foam for Customized Helmet Padding: The Cool Parts Show #62

“Digital materials” resulting from engineered flexible polymer structures made through additive manufacturing are tunable to the application and can be tailored to the head of the wearer.

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Bauer Hockey Uses EOS 3D Printed Digital Foam for Customizing Helmets

The new in-store experience, combined with proprietary 3D printing technology, opens the door for personalized hockey products.

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Bike Manufacturer Uses Additive Manufacturing to Create Lighter, More Complex, Customized Parts

Titanium bike frame manufacturer Hanglun Technology mixes precision casting with 3D printing to create bikes that offer increased speed and reduced turbulence during long-distance rides, offering a smoother, faster and more efficient cycling experience.

Angela Osborne
Managing Editor, Gardner Business Media

NMPA Certifies Farsoon 3D Printed Tantalum Interspinal Fusion Cage

The company says the additively manufactured implants can be fully customized according to patients’ conditions, and the trabecular microstructure can achieve a high porosity of 68-78% to promote bone tissue and vessel fusion.

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ActivArmor Casts and Splints Are Shifting to Point-of-Care 3D Printing

ActivArmor offers individualized, 3D printed casts and splints for various diagnoses. The company is in the process of shifting to point-of-care printing and aims to promote positive healing outcomes and improved hygienics with customized support devices.

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Wasp Polymer, Ceramic 3D Printers for Customized Serial Production

Formnext 2022: Italy-based Wasp offers 3D printing options for sustainable, customized serial production with polymers and ceramics.

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Hasbro Uses Formlabs 3D Printing Technology to Create Custom Action Figures

Hasbro ushers in a new era of mass customization in consumer entertainment with its Selfie Series figures using 3D printing to manufacture personalized action figures at scale.

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3D Printed Putter Tailored to the Golfer: The Cool Parts Show #49

An engineering student in South Africa used metal and polymer 3D printing in tandem to create a putter customized to the individual golfer’s swing.

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Ross Develops Customized, Fully Enclosed Mixing/Melting System

The system features a specially designed elevator system which enables the mixers to be lowered to a maintenance position and raised to an operating height, thereby enabling gravity to feed from the melter into the holding tank.

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Approaching Mass Customization at Scale

3D printing for mass customization has produced successes in dentistry, sporting goods and some consumer products. But advances in scanning, materials and printer technology are making custom goods more accessible at greater scale, as described in this contributed article. 

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

3D Printing for Electric Vehicles Presentation Series

Discovering Design Freedom and Mass Customization from the Electrification Revolution (Monday, June 6, 2022 at 2:00 PM ET)

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Admatec’s Larger Integrated Binding/Sintering Furnace for Ceramic 3D Printing

Company scales up for more efficient mass customization and serial ceramics 3D printing production lines.

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3D Systems’ VSP Bolus Optimizes Radiotherapy Targeting

The system is designed to enable the creation of a more personalized bolus made from a soft material that contours to the patient’s anatomy, enabling a more efficacious treatment and a more comfortable experience.

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GE Aviation Singapore Approved for Metal Additive Engine Component Repairs

The company says metal 3D printing enables customization and complexity for repair parts, with repairs customized for each individual part because each part wears differently during service.

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Sciaky Delivering World’s Largest Metal EB DED 3D Printer

Contract calls for a customized, high-deposition EBAM 300 Series additive manufacturing system to Turkish Aerospace Industries to 3D print titanium aerostructures 6 meters (nearly 20 feet) in length.

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Arburg Freeformer Prints Implants Made from Medically Approved PEEK

Formnext 2021: Arburg’s Freeformer 300-3X processes medically approved PEEK for the first time, using Evonik’s original Vestakeep i2 G plastic to create customized skull implants, including support material.

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