Directed Energy Deposition
Print Genius 150 Double Wavelength’s Infrared and Green Lasers Can Operate Alternately on Same Work Area
Formnext 2024: Prima Additive will also display the Ianus Robotic Cell, which is a multiprocess robotic cell with a flexible system that supports various laser processes and integrates seamlessly with production lines through Siemens software.
Angela Osborne
Managing Editor, Gardner Business Media
New Equipment, Additive Manufacturing for Casting Replacement and AM's Next Phase at IMTS 2024: AM Radio #54
Additive manufacturing’s presence at IMTS – The International Manufacturing Technology Show revealed trends in technology as well as how 3D printing is being applied today and where it will be tomorrow. Peter Zelinski and I share observations from the show on this episode of AM Radio.
Read MoreVideo: Robot Machining Will Complement Robot DED
Robots can do additive manufacturing. Can they do hybrid manufacturing? Precision milling of metal using a robot offers this promise.
Read MoreHybrid Additive Manufacturing Improves Debarking Knife Tip Strength and Production Efficiency
Nicholson Manufacturing chose the Mastercam APlus specialized add-on to unlock hybrid manufacturing for making its debarker knife tips, enabling it to add durable layers to the wear surfaces of the tips to make them more resilient while also making the production process more efficient.
Read MoreFormAlloy Opens Application Development Center in California
The Application Development Center significantly expands Formalloy’s capabilities, serving as a hub for research and development, and offering customers and partners access to the latest in metal 3D printing technology, expert consultation and a collaborative environment to develop and refine their applications.
Read MoreVideo: Machining and Directed Energy Deposition (DED) Aid One Another and Work Together
DED parts made by a machine tool provider illustrate various ways the strategic consideration of either metal 3D printing or machining helps the other process.
Read MoreWhat Is the Role of Directed Energy Deposition (DED)? We Are Still Discovering It
The applications go well beyond repair. Recently posted articles find many different use cases for DED, including its expanded application for production parts.
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Powder2Powder Atomization System Upcycles Powder Waste and Enables Custom Powder Production for Additive Manufacturing
Formnext 2024: The patented technology offers a complete solution for both recycling and custom alloy powder production.
Angela Osborne
Managing Editor, Gardner Business Media
Nikon Corp. Opens California Technology Center to Provide Customer Support
The center offers a variety of solutions and services aimed at accelerating customer adoption, scaling and supply chain in metal additive manufacturing.
Read MoreNikon Reorganizes and Rebrands Morf3D Subsidiary to Create Nikon AM Synergy
The transformation includes new leadership and a reorganization that shifts away from the former general-purpose contract manufacturing service bureau business.
Read MoreBig Metal Additive: The Difference Between a Shape and a Part Is Quality
Preparing to scale directed energy deposition to ongoing full production is not a technological challenge: DED is ready. But it is an organizational challenge, says the company founder. Here is what it means to implement a quality system.
Read MoreMeltio, JMT Collaborate on Hybrid CNC Machines Utilizing DED Technology
JMT now serves as an OEM for the Meltio Engine CNC Integration which enables metal 3D printing and machining of complex geometries in a single process step.
Read MoreVideo: 5" Diameter Navy Artillery Rounds Made Through Robot Directed Energy Deposition (DED) Instead of Forging
Big Metal Additive conceives additive manufacturing production factory making hundreds of Navy projectile housings per day.
Read MoreVideo: For 3D Printed Aircraft Structure, Machining Aids Fatigue Strength
Machining is a valuable complement to directed energy deposition, says Big Metal Additive. Topology-optimized aircraft parts illustrate the improvement in part performance from machining as the part is being built.
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Caracol Develops Vipra AM Robotic Metal DED 3D Printing Platform for Manufacturing Large-Scale Metal Parts
Formnext 2024: The integrated DED metal platform for large-scale components combines hardware and software with advanced robotic monitoring and automation.
Angela Osborne
Managing Editor, Gardner Business Media
How 3D Printing Aids Sustainability for Semiconductor Equipment: The Cool Parts Show Bonus
Hittech worked with its customer to replace fully machined semiconductor trays with trays made via DED by Norsk Titanium. The result is dramatic savings in tool consumption and material waste.
Read MoreMachine Tool Drawbar Made With Additive Manufacturing Saves DMG MORI 90% Lead Time and 67% CO2 Emission
A new production process for the multimetal drawbar replaces an outsourced plating step with directed energy deposition, performing this DED along with roughing, finishing and grinding on a single machine.
Read MoreNidec Machine Tool’s LAMDA5000 Enables Very Large-Scale DED Metal Additive Manufacturing
The company says this large-format 3D printer expands the capabilities of laser powder DED 3D printing.
Read More3D Printed Titanium Replaces Aluminum for Unmanned Aircraft Wing Splice: The Cool Parts Show #72
Rapid Plasma Deposition produces the near-net-shape preform for a newly designed wing splice for remotely piloted aircraft from General Atomics. The Cool Parts Show visits Norsk Titanium, where this part is made.
Read MoreAddUp’s LevelUp Service Department Fosters Customers’ Industrial AM Capabilities
LevelUp endeavors to support customers through every stage of additive manufacturing, including training, application development, machine installation, qualification support and partnering with customers to scale, maximizing their return on investment.
Read MoreVideo: AM for Harder, Longer-Lasting Brake Discs
Additive manufacturing is being applied to limit automotive brake dust. For a major automaker, Etxetar and Talens are developing a production-speed directed energy deposition system to give brake discs a precise layer of wear-resistant carbide.
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Dealing With Dross in Laser Powder Bed Fusion
Researchers in Denmark are uncovering the secrets of meltpool morphology with advanced simulation tools for computational fluid dynamics (CFD).
Video: AM for Repair of Large Shafts
Wind power shafts that might once have been scrapped are now returned to service. See the robotic directed energy deposition (DED) and shaft preheating system developed by Ikergune, Izadi and Talens.
Read More3D Printed NASA Thrust Chamber Assembly Combines Two Metal Processes: The Cool Parts Show #71
Laser powder bed fusion and directed energy deposition combine for an integrated multimetal rocket propulsion system that will save cost and time for NASA. The Cool Parts Show visits NASA’s Marshall Space Flight Center.
Read MoreCryogenic Tanks for Space Refueling: The Cool Parts Show All Access
NASA's Paul Gradl describes an important application of AM beyond the spacecraft itself: refueling the spacecraft. Directed energy deposition offers the most practical way to produce aluminum tanks to keep fuel supercool.
Read MoreNikon Lasermeister Metal DED 3D Printer and Scanner Developed for Industrial Applications, Turbine Blade Repair
This technology gives manufacturers the ability to build onto existing parts with high precision and utilize a variety of materials, reducing lead times and minimizing postprocessing requirements.
Read MoreMeltio M600 Wire-Laser System Reduces Material Waste, Lead Times While Increasing Manufacturing Flexibility
The Meltio M600 can seamlessly integrate into machine shops and production environments, enabling not only the printing of entire metal parts but also the addition of features to existing components and the repair of damaged surfaces.
Read MorePush-Button DED System Aims for Machine Shop Workflow in Metal AM
Meltio M600 metal 3D printer employs probing, quick-change workholding and wire material stock to permit production in coordination with CNC machines.
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