Casting

Replique Enhances 3D Printing Material Hub, Expands Production Network With Traditional Technologies

Formnext 2024: Replique has also collaborated with several health care providers to develop 3D printed innovations such as a fully 3D printed containment valve and new rollator with a 3D printed frame.

Angela Osborne
Managing Editor, Gardner Business Media

Eaton Evaluates Foundry Lab Process as Die Cast Alternative: Aids Prototyping and Supply Chain

Foundry Lab’s digital casting is an additive-enabled process that delivers cast parts. Eaton AM manager describes how near to die casting the process comes, and what promise he sees.

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Additive Enhances Lost Foam Casting Process for Metal Manufacturing

Skuld LLC brings a new, 3D printing-enabled version of lost foam casting to market via its turnkey package for metal manufacturers. Additive Manufacturing Evaporative Casting (AMEC) enables metal parts made with sustainability and efficiency in mind.

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BPMI Chooses Velo3D Metal 3D Printing System to Produce Parts for U.S. Naval Nuclear Propulsion Program

The fully integrated 3D printing solution will be operated by ATI in a newly established facility that will provide the U.S. Naval Nuclear Propulsion Program with alternatives to cast parts.

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Spring 2024 TRX Showcases Projects Designed to Drive Additive Manufacturing Advancement

The America Makes TRX platform promotes exploration with more than 30 highlighted projects that are designed to propel the additive manufacturing industry.

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How Machining Makes AM Successful for Innovative 3D Manufacturing

Connections between metal 3D printing and CNC machining serve the Indiana manufacturer in many ways. One connection is customer conversations that resemble a machining job shop. Here is a look at a small company that has advanced quickly to become a thriving additive manufacturing part producer.

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New Equipment, Additive Manufacturing for Casting Replacement and AM's Next Phase at IMTS 2024: AM Radio #54

Additive manufacturing’s presence at IMTS – The International Manufacturing Technology Show revealed trends in technology as well as how 3D printing is being applied today and where it will be tomorrow. Peter Zelinski and I share observations from the show on this episode of AM Radio. 

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

Southern Indiana’s Thriving AM Part Producer — What I Saw at Innovative 3D Manufacturing: AM Radio #49

Recorded just after the visit to the laser powder bed fusion contract manufacturer, here is a conversation exploring observations and impressions of this company and its metal 3D printing work.

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EOS Works With Phillips Federal, Austal USA to Develop CopperAlloy CuNi30 for US Navy Submarine Industrial Base

Using the copper-nickel alloy in combination with EOS’ platforms offers new design and production capabilities for U.S. Navy submarines, while also enabling the agency to limit global supply chain disruption because parts can be produced regionally, locally and on-demand.

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3D Systems Offers MJP 300W Printer, Wax Material for Advanced Jewelry Additive Manufacturing

The combination of the MJP 300W jewelry printer and VisiJet Wax Jewel Ruby enables jewelry designers to more efficiently achieve new designs with greater design freedom and improved surface finish.

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America Makes Announces Winners for IMPACT Project Call

The project call focuses on additive manufacturing research related to casting and forging, metal powder sourcing and robotic AM process planning for continuous fiber-reinforced composite structures.

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Intrepid Automation: How Investment Casting Benefits From High Speed DLP

Vat polymerization 3D printing for investment casting patterns offers a way to deliver design freedom at production speed.

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QuickCast Air Software Maximizes Material Removal From Casting Pattern Interiors

The software tool optimizes material removal for cleaner burnout and more efficient draining to reduce both material consumption and build times, enabling a material efficiency that has demonstrated cost competitiveness with traditional injection molded wax patterns.

Angela Osborne
Managing Editor, Gardner Business Media

In Casting and Molding, AM Simplifies Conventional Manufacturing

In new ways, additive processes are streamlining and enabling metal casting and plastic injection molding.

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Foundry Lab: How Casting in a Day Will Improve the Design of Metal Parts (Includes Video)

The company’s digital casting process uses 3D printing, but the result is a cast part. By providing a casting faster than a foundry, the company says effective prototyping is now possible for cast parts, as well as bridge production.

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AMGTA Research Demonstrates Sustainable Benefits of Binder Jet 3D Printing

Research from the Yale School of the Environment shows substantial reduction in GHG over traditional casting methods.

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Looking to Secure the Supply Chain for Castings? Don't Overlook 3D Printed Sand Cores and Molds

Concerns about casting lead times and costs have many OEMs looking to 3D print parts directly in metal. But don’t overlook the advantages of 3D printed sand cores and molds applied for conventional metal casting, says Humtown leader.

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Seurat: Speed Is How AM Competes Against Machining, Casting, Forging

“We don’t ask for DFAM first,” says CEO. A new Boston-area additive manufacturing factory will deliver high-volume metal part production at unit costs beating conventional processes.

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IMPACT Project Call Worth $11.7M in Funding for Casting, Forging

The project call is for demonstrating productivity and yield benefits for casting and forging manufacturing via additive manufacturing technologies, execute techno-economic analysis for metal powder AM, and to bridge component sourcing gaps with AM parts for casting and forging applications.

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3D Printing Solutions to Support Investment, Sand Casting

3D Systems is highlighting a design strategy for better investment casting patterns, as well as a new machine suitable for the production of patterns for sand casting. 

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

Ultrasim 3D Lattice Engine Simplifies Lattice Selection, Generation

The solution is powered by Hyperganic and offers a wide array of lattice patterns, each of which has been tested and validated for different application groups.

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AM 101: What Is Hot Isostatic Pressing (HIP)? (Includes Video)

Hot isostatic pressing has long been used for metal castings, but is now being applied as a valuable method for closing porosity in metal 3D printed parts.

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Lockheed Martin, Sintavia Team Up to Advance Metal Additive Manufacturing

The collaboration is said to demonstrate Lockheed Martin’s commitment to the White House’s AM Forward initiative for expanding use of additive manufacturing and creating resilient supply chains.

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3D Printing Method for Complex Metal-Plastic Composite Structures

Researchers from Japan and Singapore have developed a new 3D printing technique to create precise patterns on the external and internal surfaces of 3D plastic structures.

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Massivit 3D Expands Systems, Materials Portfolio to Automate, Speed Up Composite Production

Formnext 2022: These additive manufacturing systems utilize the company’s Cast In Motion technology, which is said to enable direct printing of complex molds using high-performance casting materials.

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Is 3D Printing Competing with Casting? AM Radio #27B

On this episode of AM Radio, we discuss two examples of companies that are shortening supply chains by using 3D printing instead of casting.

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